Abstract

IEC 60317-0-3:2008 gives the general requirements of enamelled round aluminium winding wires with or without a bonding layer. Technical changes from the previous edition include clarification to appearance requirements, revisions to the wire size ranges applicable to the flexibility and adherence tests, and clarification that pin hole test requirements are under consideration.

Status
Published
Publication Date
07-Oct-2008
Technical Committee
I09 - Imaginarni 09
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
24-Sep-2008
Due Date
29-Nov-2008
Completion Date
08-Oct-2008

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SIST EN 60317-0-3:2008

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SIST EN 60317-0-3:2008 is the Slovenian adoption of EN 60317-0-3:2008, based on IEC 60317-0-3:2008. It specifies the general requirements for enamelled round aluminium winding wires, with or without a bonding layer, for use in electrical equipment windings. The document is intended for manufacturers, test laboratories, purchasers and quality staff who need a common basis for dimensions, appearance and performance tests.

What does SIST EN 60317-0-3:2008 specify?

SIST EN 60317-0-3:2008 sets the general requirements for enamelled round aluminium winding wires and the way they are identified, measured and tested. It is the general part for this wire type, while the detailed values for a given wire grade and diameter range are taken from the relevant specification sheet in the series.

The document is organized into clauses on definitions, test notes, appearance, dimensions, electrical resistance, mechanical performance, thermal performance, electrical breakdown, insulation continuity, packaging and other property checks. It also includes three informative annexes that support diameter selection and resistance calculations.

AnnexWhat it covers
Annex AIntermediate nominal conductor diameters based on ISO 3 R 40 series, for cases where a technical reason calls for a size between the preferred values
Annex BMethod for calculating linear resistance from conductor diameter and resistivity assumptions
Annex CResistance values for information, including nominal, minimum and maximum figures

What are the key requirements of SIST EN 60317-0-3:2008?

SIST EN 60317-0-3:2008 is built around a small set of practical controls: correct wire size, sound coating appearance, mechanical integrity, thermal endurance and dielectric strength. In practice, these are the checks that decide whether a reel of wire can be used in winding production without causing process problems or field failures.

Dimensions and size control

Clause 4 sets the diameter system for the conductor and the finished wire. Preferred nominal conductor diameters follow ISO 3 R 20, and intermediate sizes follow ISO 3 R 40 in Annex A when needed for technical reasons.

The clause also limits out-of-roundness, the minimum increase in diameter caused by the insulation, and the maximum overall diameter. Separate values apply to wires without a bonding layer and to wires with a bonding layer. For a buyer or winding engineer, this means the bare conductor and the coated wire both have to fit the winding geometry and the slot or bobbin space intended for them.

Appearance and test conditions

Clause 3 requires the enamel film to be smooth, continuous and free from visible streaks, blisters and foreign matter when inspected on the spool or reel. For very fine wire, the user and supplier may agree to use 6x to 10x magnification.

The same clause gives the general test atmosphere: unless otherwise specified, testing is done between 15 °C and 35 °C and at 45 % to 75 % relative humidity, after the specimens have stabilized. This matters because coating behavior and measured dimensions can shift with handling and climate.

Mechanical integrity

Clause 6 sets minimum elongation at fracture and tensile strength by diameter range. Clause 8 covers flexibility and adherence through different tests depending on wire size: mandrel winding for smaller diameters, stretching for larger diameters, and jerk testing where applicable.

The meaning in practice is simple: the insulation must survive winding, pulling and handling without cracking or losing adhesion. Clause 9 then checks heat shock, again with different procedures by diameter range, so the coating still performs after thermal stress. Clause 7 mentions springiness as a test topic but gives no specific requirement in this part.

Electrical and dielectric performance

Clause 5 does not specify resistance values in the body of the standard, but it allows resistance measurement by agreement for nominal conductor diameters up to and including 1,000 mm, with limits taken from Annex C. Clause 13 sets minimum breakdown voltage requirements, given as root mean square (r.m.s.) values, and distinguishes between room temperature and elevated temperature where the purchaser asks for the elevated-temperature test.

Clause 14 requires continuity of insulation limits for wires up to and including 1,600 mm nominal conductor diameter. These clauses matter to users because they screen for insulation defects that could lead to electrical failure during winding, testing or service.

Thermal performance and related properties

Clause 15 covers temperature index testing in accordance with IEC 60172 using unimpregnated specimens and a specified wire size and grade. The temperature index must meet the relevant specification sheet, and the lowest-temperature test point must survive for at least 5 000 h.

The same document also points to other properties that may be specified in the relevant sheet, including cut-through, resistance to abrasion, resistance to solvents, resistance to refrigerants, solderability, heat or solvent bonding, dielectric dissipation factor, resistance to transformer oil, loss of mass and pin hole testing. For users, this means the base part establishes the framework, while the individual specification sheet fills in the application-specific performance targets.

Packaging and identification

Clause 30 requires packaging to be agreed between purchaser and supplier because packaging can influence properties such as springback. It also requires the wire to be evenly wound or properly placed in containers, and it sets label information such as the manufacturer, wire type, net mass, nominal dimensions, grade and date of manufacture.

That is important in receiving inspection and traceability: the package should tell the user exactly what was delivered and make the wire usable without damage.

What terms does SIST EN 60317-0-3:2008 define?

SIST EN 60317-0-3:2008 defines the basic language used for aluminium winding wire specifications, so buyers, testers and suppliers use the same meaning for size, coating and insulation quality.

  • Bonding layer - material added to an enamelled wire so adjacent wires can bond together.
  • Class - the thermal performance of a wire, expressed by the temperature index and the heat shock temperature.
  • Coating - material deposited on a conductor or wire and then dried or cured.
  • Conductor - the bare metal after the insulation has been removed.
  • Dual coating - insulation made of two different materials, one under the other.
  • Enamelled wire - wire coated with a cured resin insulation.
  • Grade - the thickness range of the insulation on the wire.
  • Nominal conductor dimension - the designated conductor size used in IEC 60317.

Who uses SIST EN 60317-0-3:2008?

SIST EN 60317-0-3:2008 is used by wire manufacturers, winding wire suppliers, test laboratories, quality engineers and purchasers who need a common basis for acceptance of enamelled round aluminium wire. It is especially relevant in the manufacture and procurement of coils for electrical equipment, where diameter tolerance, coating integrity and dielectric performance affect winding yield and end-product reliability.

It also supports specification writing and incoming inspection. A buyer can use it to define what is being ordered, while a laboratory can use it to choose the correct test method and acceptance criterion.

What changed in SIST EN 60317-0-3:2008 from the previous edition?

SIST EN 60317-0-3:2008 supersedes EN 60317-0-3:1998 together with A1:2000 and A2:2004. The technical changes stated for this edition are a clarification of the appearance requirements, revisions to the wire size ranges used for the flexibility and adherence tests, and a clarification that pin hole test requirements are under consideration.

Which standards are used with SIST EN 60317-0-3:2008?

SIST EN 60317-0-3:2008 is read together with IEC 60851 series, which supplies the test methods, and its clause numbers align with the test numbers in that series. It also relies on IEC 60172 for temperature index testing and ISO 3 for preferred number series used in selecting conductor diameters.

The document’s structure shows that the detailed wire specification sheet in the IEC 60317 series provides the application-specific diameter range and thermal requirements, while this part supplies the general requirements common to enamelled round aluminium wire.

What does the SIST EN 60317-0-3:2008 document contain?

SIST EN 60317-0-3:2008 contains tables for preferred diameters, tolerances, coating build and maximum overall diameter for wires without a bonding layer and with a bonding layer. It also contains tables for elongation, mandrel winding and breakdown voltage, plus a continuity-of-insulation table for smaller diameters.

Annex A gives intermediate diameters, Annex B gives a calculation method for linear resistance, and Annex C lists resistance values for information. The body of the document also describes the appearance check, the atmospheric conditions for testing, the packaging rules and the test references used for design verification, production control and conformity testing.

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Frequently Asked Questions

SIST EN 60317-0-3:2008 is a standard published by the Slovenian Institute for Standardization (SIST). Its full title is "Specifications for particular types of winding wires -- Part 0-3: General requirements - Enamelled round aluminium wire". This standard covers: IEC 60317-0-3:2008 gives the general requirements of enamelled round aluminium winding wires with or without a bonding layer. Technical changes from the previous edition include clarification to appearance requirements, revisions to the wire size ranges applicable to the flexibility and adherence tests, and clarification that pin hole test requirements are under consideration.

IEC 60317-0-3:2008 gives the general requirements of enamelled round aluminium winding wires with or without a bonding layer. Technical changes from the previous edition include clarification to appearance requirements, revisions to the wire size ranges applicable to the flexibility and adherence tests, and clarification that pin hole test requirements are under consideration.

SIST EN 60317-0-3:2008 is classified under the following ICS (International Classification for Standards) categories: 29.060.10 - Wires. The ICS classification helps identify the subject area and facilitates finding related standards.

SIST EN 60317-0-3:2008 has the following relationships with other standards: It is inter standard links to SIST EN 60317-0-3:2001/A1:2001, SIST EN 60317-0-3:2001, SIST EN 60317-0-3:2001/A2:2005, SIST EN IEC 60317-0-3:2024, SIST ISO 3:1995, SIST EN ISO 11064-3:2001, SIST EN 60851-1:2001, SIST EN 60172:2001, SIST EN IEC 62368-1:2020, SIST EN IEC 60317-25:2020, SIST EN 60851-1:2001/A2:2010, SIST EN IEC 61558-1:2019, SIST EN IEC 60669-2-3:2026, SIST EN IEC 60317-89:2024, SIST EN IEC 60317-27-2:2020. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

SIST EN 60317-0-3:2008 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


SLOVENSKI STANDARD
01-november-2008
1DGRPHãþD
SIST EN 60317-0-3:2001
SIST EN 60317-0-3:2001/A1:2001
SIST EN 60317-0-3:2001/A2:2005
Specifikacije za posebne tipe navitij - 0-3. del: Splošne zahteve - Emajliran okrogel
aluminijev vodnik (IEC 60317-0-3:2008)
Specifications for particular types of winding wires -- Part 0-3: General requirements -
Enamelled round aluminium wire
Technische Lieferbedingungen für bestimmte Typen von Wickeldrähten - Teil 0-3:
Allgemeine Anforderungen - Runddrähte aus Aluminium, lackisoliert
Spécifications pour types particuliers de fils de bobinage -- Partie 0-3: Exigences
générales - Fil de section circulaire en aluminium émaillé
Ta slovenski standard je istoveten z: EN 60317-0-3:2008
ICS:
29.060.10 Žice Wires
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EUROPEAN STANDARD
EN 60317-0-3
NORME EUROPÉENNE
August 2008
EUROPÄISCHE NORM
ICS 29.060.10 Supersedes EN 60317-0-3:1998 + A1:2000 + A2:2004

English version
Specifications for particular types of winding wires -
Part 0-3: General requirements -
Enamelled round aluminium wire
(IEC 60317-0-3:2008)
Spécifications pour types particuliers  Technische Lieferbedingungen
de fils de bobinage - für bestimmte Typen von Wickeldrähten -
Partie 0-3: Exigences générales - Teil 0-3: Allgemeine Anforderungen -
Fil de section circulaire Runddrähte aus Aluminium, lackisoliert
en aluminium émaillé (IEC 60317-0-3:2008)
(CEI 60317-0-3:2008)
This European Standard was approved by CENELEC on 2008-06-01. CENELEC members are bound to comply
with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard
the status of a national standard without any alteration.

Up-to-date lists and bibliographical references concerning such national standards may be obtained on
application to the Central Secretariat or to any CENELEC member.

This European Standard exists in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CENELEC member into its own language and notified
to the Central Secretariat has the same status as the official versions.

CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Cyprus, the
Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,
Sweden, Switzerland and the United Kingdom.

CENELEC
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung

Central Secretariat: rue de Stassart 35, B - 1050 Brussels

© 2008 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.
Ref. No. EN 60317-0-3:2008 E
Foreword
The text of document 55/1056/FDIS, future edition 3 of IEC 60317-0-3, prepared by IEC TC 55, Winding
wires, was submitted to the IEC-CENELEC parallel vote and was approved by CENELEC as
EN 60317-0-3 on 2008-06-01.
This European Standard supersedes EN 60317-0-3:1998 + A1:2000 + A2:2004.
Technical changes from EN 60317-0-3:1998 include
– a clarification of the appearance requirements,
– revisions of the wire size ranges applicable to the flexibility and adherence tests,
– an indication that pin hole test requirements are under consideration.
This standard is to be read in conjunction with the EN 60851 series. The clause numbers used in this part
of EN 60317 are identical with the respective test numbers of EN 60851.
In case of inconsistencies between EN 60851 and this EN 60317-0-3, the latter shall prevail.
The following dates were fixed:
– latest date by which the EN has to be implemented
at national level by publication of an identical
national standard or by endorsement (dop) 2009-03-01
– latest date by which the national standards conflicting
with the EN have to be withdrawn (dow) 2011-06-01
Annex ZA has been added by CENELEC.
__________
Endorsement notice
The text of the International Standard IEC 60317-0-3:2008 was approved by CENELEC as a European
Standard without any modification.
In the official version, for Bibliography, the following note has to be added for the standard indicated:
IEC 60317-25 NOTE  Harmonized as EN 60317-25:1996 (not modified).
__________
– 3 – EN 60317-0-3:2008
Annex ZA
(normative)
Normative references to international publications
with their corresponding European publications

The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.

NOTE  When an international publication has been modified by common modifications, indicated by (mod), the relevant EN/HD
applies.
Publication Year Title EN/HD Year

1) 2)
IEC 60172 - Test procedure for the determination of the EN 60172 1994
temperature index of enamelled winding wires

IEC 60851 Series Winding wires - Test methods EN 60851 Series

1)
ISO 3 - Preferred numbers - Series of preferred - -
numbers
1)
Undated reference.
2)
Valid edition at date of issue.

IEC 60317-0-3
Edition 3.0 2008-04
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Specifications for particular types of winding wires –
Part 0-3: General requirements – Enamelled round aluminium wire

Spécifications pour types particuliers de fils de bobinage –
Partie 0-3: Exigences générales – Fil de section circulaire en aluminium émaillé

INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
PRICE CODE
INTERNATIONALE
S
CODE PRIX
ICS 29.060.10 ISBN 2-8318-9730-0

– 2 – 60317-0-3 © IEC:2008
CONTENTS
FOREWORD.4
INTRODUCTION.6

1 Scope.7
2 Normative references.7
3 Terms, definitions and general notes on methods of tests and appearance.7
3.1 Definitions .7
3.2 General notes on methods of test .8
3.3 Appearance .9
4 Dimensions.9
4.1 Conductor diameter .9
4.2 Out of roundness of conductor .11
4.3 Minimum increase in diameter due to the insulation and the bonding layer.11
4.3.1 Enamelled wires without a bonding layer .11
4.3.2 Enamelled wires with a bonding layer .11
4.4 Maximum overall diameter .11
4.4.1 Enamelled wires without a bonding layer .11
4.4.2 Enamelled wires with a bonding layer .11
5 Electrical resistance.12
6 Elongation .12
7 Springiness.12
8 Flexibility and adherence .12
8.1 Mandrel winding test (nominal conductor diameters up to and including 1,600
mm).12
8.2 Stretching test (nominal conductor diameters over 1,000 mm).12
8.3 Jerk test (nominal conductor diameters up to and including 1,000 mm) .13
8.4 Peel test (nominal conductor diameters over 1,000 mm) .13
9 Heat shock .13
9.1 Nominal conductor diameters up to and including 1,600 mm .13
9.2 Nominal conductor diameters over 1,600 mm.13
10 Cut-through .13
11 Resistance to abrasion .13
12 Resistance to solvents .13
13 Breakdown voltage .13
13.1 General .13
13.2 Nominal conductor diameters up to and including 2,500 mm .14
13.3 Nominal conductor diameters over 2,500 mm.14
14 Continuity of insulation (nominal conductor diameters up to and including
1,600 mm) .15
15 Temperature index.15
16 Resistance to refrigerants .15
17 Solderability.15

60317-0-3 © IEC:2008 – 3 –
18 Heat or solvent bonding .15
19 Dielectric dissipation factor .15
20 Resistance to transformer oil .15
21 Loss of mass .16
23 Pin hole test .16
30 Packaging .16

Annex A (informative) Dimensions for intermediate nominal conductor diameters (R 40) .17
Annex B (informative) Method for the calculation of linear resistance .19
Annex C (informative) Resistance .20

Bibliography .21

Table 1 – Dimensions of enamelled wires (R 20) .10
Table 2 – Dimensions of enamelled wires with a bonding layer (R 20).11
Table 3 – Elongation .12
Table 4 – Mandrel winding.12
Table 5 – Heat shock .13
Table 6 – Breakdown voltage .14
Table 7 – Breakdown voltage .14
Table 8 – Continuity of insulation.15
Table A.1 – Dimensions of enamelled wires (R 40) .17
Table A.2 – Dimensions of enamelled wires with a bonding layer (R 40).18
Table C.1 – Electrical resistances .20

– 4 – 60317-0-3 © IEC:2008
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
SPECIFICATIONS FOR PARTICULAR TYPES OF WINDING WIRES –

Part 0-3: General requirements –
Enamelled round aluminium wire

FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC provides no marking procedure to indicate its approval and cannot be rendered responsible for any
equipment declared to be in conformity with an IEC Publication.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 60317-0-3 has been prepared by IEC technical committee 55:
Winding wires.
This third edition cancels and replaces the second edition published in 1997 and its
amendments 1 (1999) and 2 (2004) and constitutes a technical revision.
Technical changes from the previous edition include clarification to appearance requirements,
revisions to the wire size ranges applicable to the flexibility and adherence tests, and
clarification that pin hole test requirements are under consideration.

60317-0-3 © IEC:2008 – 5 –
The text of this standard is based on the following documents:
FDIS Report on voting
55/1056/FDIS 55/1068/RVD
Full information on the voting for the approval of this standard can be found in the report on
voting indicated in the above table.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.
A list of all the parts in the IEC 60317 series, under the general title Specifications for particular
types of winding wires, can be found on the IEC website.
This standard is to be read in conjunction with the IEC 60851 series. The clause numbers used
in this part of IEC 60317 are identical with the respective test numbers of IEC 60851.
In case of inconsistencies between IEC 60851 and this part of IEC 60317, the latter shall
prevail.
The committee has decided that the contents of this publication will remain unchanged until the
maintenance result date indicated on the IEC web site under "http://webstore.iec.ch" in the data
related to the specific publication. At this date, the publication will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
– 6 – 60317-0-3 © IEC:2008
INTRODUCTION
This part of IEC 60317 is one of a series that deals with insulated wires used for windings in
electrical equipment. The series has three groups describing
1) winding wires and test methods (IEC 60851);
2) specifications for particular types of winding wires (IEC 60317);
3) packaging of winding wires (IEC 60264).

60317-0-3 © IEC:2008 – 7 –
SPECIFICATIONS FOR PARTICULAR TYPES OF WINDING WIRES –

Part 0-3: General requirements –
Enamelled round aluminium wire

1 Scope
This part of IEC 60317 specifies the general requirements of enamelled round aluminium
winding wires with or without a bonding layer.
The range of nominal conductor diameters is given in the relevant specification sheet.
When reference is made to a winding wire according to a standard of the IEC 60317 series
mentioned under Clause 2, the following information is given in the description:
– reference to IEC specification;
– nominal conductor diameter, in millimetres;
– grade.
EXAMPLE: IEC 60317-14 – 0,500 Grade 1
2 Normative references
The following referenced documents are indispensable for the application of this document. For
dated references, only the edition cited applies. For undated references, the latest edition of
the referenced document (including any amendments) applies.
IEC 60172, Test procedure for the determination of the temperature index of enamelled winding
wires
IEC 60851 (all parts), Winding wires – Test methods
ISO 3, Preferred numbers – Series of preferred numbers
3 Terms, definitions and general notes on methods of tests and appearance
For the purposes of this document, the following terms, definitions and general notes apply.
3.1 Definitions
3.1.1
bonding layer
material which is deposited on an enamelled wire and which has the specific function of
bonding wires together
3.1.2
class
the thermal performance of a wire expressed by the tempe
...