EN 13986:2004/FprA1
(Amendment)Wood-based panels for use in construction - Characteristics, evaluation of conformity and marking
Wood-based panels for use in construction - Characteristics, evaluation of conformity and marking
This document defines wood-based panels for use in construction and specifies the relevant characteristics and the appropriate test methods to determine these characteristics for wood-based panels, unfaced, overlaid, veneered or coated:
· for internal use as structural components in dry conditions ) ;
· for internal (or protected external) use as structural components in humid conditions ) ;
· for external use as structural components ) ;
· for internal use as non-structural components in dry conditions1);
· for internal (or protected external) uses as non structural components in humid conditions2);
· for external use as non-structural components3);
· for use as structural floor decking on joists in dry1) or humid2) or exterior3) conditions;
· for use as structural roof decking on joists in dry1) or humid2) or exterior3) conditions;
· for use as structural wall sheathing on studs in dry1) or humid2) or exterior3) conditions.
It provides for the evaluation of conformity and the requirements for marking these products.
This standard covers wood-based panels in the form of solid wood panels, LVL ) , plywood, OSB, particleboards (chipboards) either resin- or cement-bonded, wet process fibreboards (hardboards, medium boards, softboards) and dry process fibreboards (MDF) for use in construction. They may contain chemical agents to improve their reaction to fire and their resistance to biological attack, e.g. by fungi and insects.
This document is not intended to be applicable to wood-based panels for use in non-constructional applications.
Holzwerkstoffe zur Verwendung im Bauwesen - Eigenschaften, Bewertung der Konformität und Kennzeichnung
Panneaux à base de bois destinés à la construction - Caractéristiques, évaluation de conformité et marquage
Lesne plošče za uporabo v gradbeništvu - Lastnosti, vrednotenje skladnosti in označevanje
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
01-oktober-2014
/HVQHSORãþH]DXSRUDERYJUDGEHQLãWYX/DVWQRVWLYUHGQRWHQMHVNODGQRVWLLQ
R]QDþHYDQMH
Wood-based panels for use in construction - Characteristics, evaluation of conformity
and marking
Holzwerkstoffe zur Verwendung im Bauwesen - Eigenschaften, Bewertung der
Konformität und Kennzeichnung
Panneaux à base de bois destinés à la construction - Caractéristiques, évaluation de
conformité et marquage
Ta slovenski standard je istoveten z: EN 13986:2004/FprA1
ICS:
79.060.01 /HVQHSORãþHQDVSORãQR Wood-based panels in
general
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
EUROPEAN STANDARD
FINAL DRAFT
EN 13986:2004
NORME EUROPÉENNE
EUROPÄISCHE NORM
FprA1
July 2014
ICS 79.060.01
English Version
Wood-based panels for use in construction - Characteristics,
evaluation of conformity and marking
Panneaux à base de bois destinés à la construction - Holzwerkstoffe zur Verwendung im Bauwesen -
Caractéristiques, évaluation de conformité et marquage Eigenschaften, Bewertung der Konformität und
Kennzeichnung
This draft amendment is submitted to CEN members for unique acceptance procedure. It has been drawn up by the Technical Committee
CEN/TC 112.
This draft amendment A1, if approved, will modify the European Standard EN 13986:2004. If this draft becomes an amendment, CEN
members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for inclusion of this amendment
into the relevant national standard without any alteration.
This draft amendment was established by CEN in three official versions (English, French, German). A version in any other language made
by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has
the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United
Kingdom.
Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are aware and to
provide supporting documentation.
Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without notice and
shall not be referred to as a European Standard.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2014 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 13986:2004/FprA1:2014 E
worldwide for CEN national Members.
Contents Page
Foreword .3
1 Modifications to Clause 2 "Normative references" .4
2 Modifications to Clause 4 "Performance characteristics required for wood-based panels
for use in construction" .4
3 Modifications to Clause 5 "Determination of the performance characteristics " .6
4 Modifications to Clause 6 "Evaluation of conformity".8
5 Modification to Clause 7 "Marking" . 19
6 Modifications to Annex ZA "Clauses of this European Standard addressing the
provisions of the EU Construction Products Directive" . 19
Foreword
This document (EN 13986:2004/FprA1:2014) has been prepared by Technical Committee CEN/TC 112
“Wood-based panels”, the secretariat of which is held by DIN.
This document is currently submitted to the Unique Acceptance Procedure.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports basic work requirements of Regulation (EU) No
305/2011(CPR) and the essential requirements of EU Directive(s).
For relationship with EU Regulation and Directive(s), see informative Annex ZA which is an integral part of this
document.
This document amends EN 13986:2004.
Compared with EN 13986:2004 the following modifications have been made to take into account amendment
of mandate M113 (M444) made after the publication of the current 2004 version of the standard:
a) introduction of “Racking resistance”, “Embedment strength” and “Air permeability” in Tables 1 to 7, as
relevant;
b) introduction of a new sub-clause 4.8 to deal with dangerous substances other than those already covered
in the standard;
c) additional provisions for classification of reaction to fire included in Clause 5, Table 8;
d) Clause 6 and Annex ZA adapted to CEN/BT documents TF N 548 Rev1 and TF N 530 Rev. 2,
respectively, to meet the terminology and requirements of the Construction Products Regulation;
Note: Due to fact that the Framework Partnership Agreement between the Commission and CEN & CENELEC
is not signed yet, there are currently no New Approach Consultants in place for 2014. Therefore the provisions
of CEN-CENELEC Guide 15 cannot be met.
This shall not prevent the processing of draft standards nor the offering of harmonized standards to the
Commission. In particular, draft standards can be sent to vote without Consultant assessment.
This note will be removed from the Foreword of the finalized publication.
1 Modifications to Clause 2 "Normative references"
Add the following references:
"EN 383, Timber structures — Test methods — Determination of embedment strength and foundation values
for dowel type fasteners"
"EN 594, Timber structures — Test methods — Racking strength and stiffness of timber frame wall panels"
"EN 12114, Thermal performances of buildings — Air permeability of building components and building
elements — Laboratory test method"
"EN 15197, Wood-based panels — Flaxboards — Specifications"
Replace
"prEN 622-5" with "EN 622-5".
"ENV 717-1" with "EN 717-1"
"prEN 789 with EN 789"
"prEN 1995-1-1 with EN 1995-1-1"
"ENV 12872" with "CEN/TS 12872".
"prEN 14279 with EN 14279"
"prEN 14755 with EN 14755"
2 Modifications to Clause 4 "Performance characteristics required for wood-based
panels for use in construction"
4.1 Wood based panels for internal use as structural components in dry conditions
In the last line of the paragraph replace "(7 to 15)" with "(7 to 17)".
Insert the following lines in Table 1:
"
16 Racking resistance 5.15.3
17 Embedment strength 5.19
"
4.2 Wood based panels for internal use as structural components in humid conditions
In the last line of the paragraph replace "(8 to 16)" with "(8 to 18)".
Insert the following lines in Table 2:
"
17 Racking resistance 5.15.3
18 Embedment strength 5.19
"
4.3 Wood based panels for external use as structural components
In the last line of the paragraph replace "(8 to 15)" with "(8 to 18)":
Insert the following lines in Table 3:
"
16 Air permeability 5.20
17 Racking resistance 5.15.3
18 Embedment strength 5.19
NOTE 2 Air permeability is relevant only for use as wind barriers.
"
Rename current NOTE in Table 3 "NOTE 1".
4.6 Wood-based panels for external use as non-structural components
In the last line of the paragraph replace "(6 to 11)" with "(6 to 12)".
Insert the following line in Table 6:
"
12 Air permeability 5.20
NOTE Air permeability is relevant only for use as wind barriers.
"
4.7 Wood-based panels for use as structural floor and roof decking on joists and as
structural wall sheathing on studs
In the last line of the paragraph replace "(8 to 18)" with "(8 to 20)".
Insert the following lines in Table 7:
"
19 Racking resistance 5.15.3
20 Embedment strength 5.19
"
Add the following new sub-clause after 4.7:
"
4.8 Other dangerous substances
National regulations on dangerous substances may require, when construction products covered by this
standard are placed on those markets, verification and declaration on release, and sometimes on content, of
other substances than those already covered in other clauses of this standard.
In the absence of European harmonized test methods, verification and declaration on release/content should
be done taking into account national provisions in the place of use.
NOTE An informative database covering European and national provisions on dangerous substances is available at the
Construction web site on EUROPA accessed through:
http://ec.europa.eu/enterprise/construction/cpd-ds/
"
3 Modifications to Clause 5 "Determination of the performance characteristics "
Replace the existing text in 5.8 with the following:
"The class of reaction to fire performance of a wood-based panel (including the additional classification on
smoke production and flaming droplets/particles, if any) shall be determined, classified and declared:
1)
a) either without the need for further testing (CWFT), as given in Table 8 , if the panel meets the material
characteristics and the end use conditions given therein,
b) or based on testing of the panel according to the relevant test methods, given in standards referred to in
EN 13501-1, when the panel does not meet the requirements of Table 8 or where a higher classification
than the one in a) is sought.
When the option b) is applied and where required by the test method, the panels shall be mounted and fixed
in a manner representative of its intended end use.
Table 8 — Classes of reaction to fire performance for wood-based panels
g
Minimum Minimum Class
h
EN product Class
f
Product End use condition density thickness (excluding
standard (floorings)
kg/m mm floorings)
Cement-bonded
a EN 634-2 1000 10 B-S1, d0 B -s1
fl
particleboard
without an air gap behind
a
the panel
Fibreboard, hard EN 622-2 900 6 D-s2,d0 D -s1
fl
with a closed air gap not
c
Fibreboard, hard EN 622-2 more than 22 mm behind 900 6 D-s2,d2 -
the wood-based panel
a b e
Particleboard EN 312
Fibreboard, EN 622-2
a b e
hard and medium EN 622-3
600 9 D-s2,d0 D -s1
fl
a b e
MDF EN 622-5
without an air gap behind
a b e
OSB EN 300 the wood-based panel
a b e
Plywood EN 636 9
400 D-s2,d0 D -s1
fl
a b e
Solid wood panel EN 13353 12
a b e
Flaxboard EN 15197 450 15 D-s2,d0 D -s1
fl
c e
Particleboard EN 312
Fibreboard, EN 622-2
c e
hard and medium EN 622-3
with a closed or an open 600 9 D-s2,d2 -
c e
air gap not more than
MDF EN 622-5
22 mm behind the wood-
c e
OSB EN 300
based panel
c e
Plywood EN 636 9
400 D-s2,d2 -
c e
Solid wood panel EN 13353 12
1)
This table is the same as Table 1 of Commission Decision 2003/43/EC of 17 January 2003 (OJEU L13 of 18.1.2003) corrected by
Corrigendum (OJEU L33 of 8-2-2003) and amended by Commission Decision 2007/348/EC of15 May 2007 (OJEU L131 of 23-05-
2007)
Table 8 (continued)
g
Minimum Minimum Class
h
EN product Class
f
Product End use condition density thickness (excluding
standard 3 (floorings)
(kg/m ) (mm) floorings)
d e
Particleboard EN 312
d e
Fibreboard, medium EN 622-3
600 15 D-s2,d0 D -s1
fl
d e
MDF EN 622-5
with a closed air gap
d e
OSB EN 300
behind the wood-based
panel
d e
Plywood EN 636 D-s2,d1
400 15 D -s1
fl
d e
Solid wood panel EN 13353 D-s2,d0
d e
Flaxboard EN 15197 450 15 D-s2,d0 D -s1
fl
d e
Particleboard EN 312
d e
Fibreboard, medium EN 622-3
600 18 D-s2,d0 D -s1
fl
d e
MDF EN 622-5
with an open air gap
d e
OSB EN 300 behind the wood-based
panel
d e
Plywood EN 636
400 18 D-s2,d0 D -s1
fl
d e
Solid wood panel EN 13353
d e
Flaxboard EN 15197 450 18 D-s2,d0 D -s1
fl
e
Particleboard EN 312
600 3 E E
fl
e
OSB EN 300
400 3 E E
fl
e
MDF EN 622-5
250 9 E E
fl
any
e
Plywood EN 636 400 3 E E
fl
e
Fibreboard, hard EN 622-2 900 3 E E
fl
e
Fibreboard, medium EN 622-3 400 9 E E
fl
Fibreboard, soft EN 622-4 250 9 E E
fl
a 3
Mounted without an air gap directly against class A1 or A2-s1, d0 products with minimum density 10kg/m or at least class D-s2, d2
products with minimum density 400 kg/m .
b
A substrate of cellulose insulation material of at least class E may be included if mounted directly against the wood-based panel, but
not for floorings.
c
Mounted with an air gap behind. The reverse face of the cavity shall be at least class A2-s1, d0 products with minimum density
10 kg/m .
d
Mounted with an air gap behind. The reverse face of the cavity shall be at least class D-s2, d2 products with minimum density
400 kg/m .
e
Veneered, phenol- and melamine-faced panels are included for class excl. floorings.
f 2
A vapour barrier with a thickness up to 0,4 mm and a mass up to 200 g/m can be mounted in between the wood-based panel and a
substrate if there are no air gaps in between.
g
Class as provided for in Table 1 of the Annex to Decision 2000/147/EC.
h
Class as provided for in Table 2 of the Annex to Decision 2000/147/EC.
The classes given in Table 8 are for unjointed panels, tongue and groove jointed panels, installed according to
CEN/TS 12872 and fully supported joints, installed according to CEN/TS 12872."
Add the following new sub-clause:
"
5.15.3 Racking resistance (wall sheathing on studs)
Where required the characteristic racking strength F (N) and mean stiffness R (N/mm) for wood-
Rd,max,k mean
based panels used as wall sheathing on studs shall be determined according to EN 594. The value can only
be used for the tested system.
Alternatively, those parameters which enable the racking strength to be calculated from EN 1995-1-1 can be
declared. For this calculation the panel thickness t and the characteristic lateral load carrying capacity F of
v,k
the actual combination of panel and fastener shall be declared.
NOTE Knowing the characteristic embedment strength f a lower bound for F can be calculated from EN 1995-1-1."
h v,k
Add the following new sub-clauses:
"
5.19 Embedment strength
Where required, the embedment strength f shall be determined according to EN 383 and declared as its
h
characteristic value in Newtons per square millimeter (N/mm ). In addition, the type and diameter of the
fasteners used for the test shall be declared.
The declared characteristic value for the embedment strength is valid only for the type and diameter of the
fastener used for the tests.
Alternatively,those parameters which enable the characteristic embedment strength to be calculated from e.g.
EN 1995-1-1 should be declared.
NOTE The use of other design codes is sometimes required by national provisions.
For plywood the characteristic density ρ should be declared, for hardboard, particleboard and OSB the panel
k
thickness t should be declared.
5.20 Air permeability
The air permeability of wood-based panels is relevant only for external use and shall be determined and
expressed, where required, as the air permeability coefficient according to EN 12114."
4 Modifications to Clause 6 "Evaluation of conformity"
Replace the existing Clause 6 with the following:
"
6 Assessment and verification of constancy of performance - AVCP
6.1 General
The compliance of wood-based panels with the requirements of this standard and with the performances
declared by the manufacturer in the DoP shall be demonstrated by:
determination of the product type on the basis of type testing;
factory production control by the manufacturer, including product assessment.
The manufacturer shall always retain the overall control and shall have the necessary means to take
responsibility for the conformity of the product with its declared performance(s).
6.2 Type testing
6.2.1 General
All performances related to characteristics included in this standard shall be determined when the
manufacturer intends to declare the respective performances unless the standard gives provisions for
declaring them without performing tests (e.g. use of previously existing data, CWFT and conventionally
accepted performance).
Assessment previously performed in accordance with the provisions of this standard, may be taken into
account provided that they were made to the same or a more rigorous test method, under the same AVCP
system on the same product or products of similar design, construction and functionality, such that the results
are applicable to the product in question.
For the purposes of assessment, the manufacturer's products may be grouped into families, where it is
considered that the results for one or more characteristics from any one product within the family are
representative for that same characteristics for all products within that same family.
NOTE 1 Products may be grouped in different families for different characteristics.
NOTE 2 Reference to the assessment method standards will be made to allow the selection of a suitable
representative sample.
In addition, the determination of the product type shall be performed for all characteristics included in the
standard for which the manufacturer declares the performance:
at the beginning of the production of a new or modified wood-based panel (unless a member of the same
product range), or
at the beginning of a new or modified method of production (where this may affect the stated properties);
or
they shall be repeated for the appropriate characteristic(s), whenever a change occurs in the wood-based
panel design, in the raw material or in the supplier of the components, or in the method of production (subject
to the definition of a family), which would affect significantly one or more of the characteristics.
Where components are used whose characteristics have already been determined, by the component
manufacturer, on the basis of assessment methods of other product standards, these characteristics need not
be re-assessed. The specifications of these components shall be documented.
Products bearing regulatory marking in accordance with appropriate harmonized European specifications may
be presumed to have the performances declared in the DoP, although this does not replace the responsibility
on the wood-based panel manufacturer to ensure that the wood-based panel as a whole is correctly
manufactured and its component products have the declared performance values.
6.2.2 Test samples, testing and compliance criteria
Where sampling of wood-based panels for type testing is required the general principles and definitions of EN
326-1 and EN 326-2 apply. The number of samples shall be in accordance with Table 11.
Table 11 — Number of samples to be tested and compliance criteria
Characteristic Requirement Assessment No. of Compliance criteria
method samples
(panels)
a
12 or 6
Clause 4 and Annex A Clause 4 and Annex A
Bending strength 5.1
Bending stiffness Clause 4 and Annex A Clause 4 and Annex A
a
12 or 6
(Modulus of 5.2
elasticity)
a
Durability – Clause 4 and Annex A 12 or 6 Clause 4 and Annex A
5.3
Bonding strength
Durability – Clause 4 and Annex A Clause 4 and Annex A
a
12 or 6
Internal bond
5.4
(Tensile strength)
Durability – Clause 4 and Annex A Clause 4 and Annex A
a
12 or 6
Swelling in 5.5
thickness
Durability (Moisture resistance)
Internal bond after Clause 4 and Annex A Clause 4 and Annex A
a
12 or 6
cyclic test
(EN 321)
5.6
Internal bond after Clause 4 and Annex A Clause 4 and Annex A
a
12 or 6
boil test
(EN 1087-1)
Bending strength Clause 4 and Annex A Clause 4 and Annex A
a
12 or 6
after cyclic test
(EN 321)
Release or Clause 4 and Annex B Clause 4 and Annex B
content of 5.7 1
formaldehyde
Reaction to fire Clause 4 5.8 3 Clause 4
Water vapour Clause 4 5 Clause 4
5.9
permeability
Airborne sound Clause 4 1 Clause 4
5.10
insulation
Sound absorption Clause 4 5.11 1 Clause 4
Thermal Clause 4 10 Clause 4
5.12
conductivity
Strength and Clause 4 32 Clause 4
stiffness for 5.13
structural use
Impact resistance Clause 4 5 test points for Clause 4
roofs and floors
for structural use
5.14
3 test points for
walls
Strength and Clause 4 12 test points Clause 4
stiffness under
5.15
point load for
structural use and
racking resistance
Mechanical Clause 4 6 Clause 4
5.16
durability
Biological Clause 4 6 Clause 4
5.17
durability
Content of Clause 4 5 Clause 4
pentachlorophenol 5.18
(PCP)
Embedment Clause 4 12 Clause 4
5.19
strength
Air permeability Clause 4 5.20 5 Clause 4
a
The minimum number of panels may be reduced to 6, if the product properties can be documented from internal records of at least
12 tested panels in the start-up period.
6.2.3 Test reports
The results of the determination of the product type shall be documented in test reports. All test reports shall
be retained by the manufacturer for at least 10 years after the last date of production of the wood-based panel
to which they relate.
6.2.4 Shared other party results
A manufacturer may use the results of the product type determination obtained by someone else (e.g. by
another manufacturer, as a common service to manufacturers, or by a product developer), to justify his own
declaration of performance regarding a product that is manufactured according to the same design (e.g.
dimensions) and with raw materials, constituents and manufacturing methods of the same kind, provided that:
– the results are known to be valid for products with the same essential characteristics relevant for the
product performance;
– in addition to any information essential for confirming that the product has such same performances related
to specific essential characteristics, the other party who has carried out the determination of the product
2)
type concerned or has had it carried out, has expressly accepted to transmit to the manufacturer the
results and the test report to be used for the latter’s product type determination, as well as information
regarding production facilities and the production control process that can be taken into account for FPC;
– the manufacturer using other party results accepts to remain responsible for the product having the
declared performances and he also:
– ensures that the product has the same characteristics relevant for performance as the one that has
been subjected to the determination of the product type, and that there are no significant differences
with regard to production facilities and the production control process compared to that used for the
product that was subjected to the determination of the product type; and
– keeps available a copy of the determination of the product type report that also contains the
information needed for verifying that the product is manufactured according to the same design and
with raw materials, constituents and manufacturing methods of the same kind.
2) The formulation of such an agreement can be done by licence, contract, or any other type of written consent.
6.2.5 Cascading determination of the product type results
For some construction products, there are companies (often called “system houses”) which supply or ensure
3)
the supply of, on the basis of an agreement some or all of the components (e.g. in case of windows:
4)
profiles, gaskets, weather strips) to an assembler who then manufactures the finished product (referred to
below as the “assembler”) in his factory.
Provided that the activities for which such a system house is legally established include
manufacturing/assembling of products as the assembled one, the system house may take the responsibility
for the determination of the product type regarding one or several essential characteristics of an end product
which is subsequently manufactured and/or assembled by other firms in their own factory.
When doing so, the system house shall submit an “assembled product” using components manufactured by it
or by others, to the determination of the product type and then make the determination of the product type
report available to the assemblers, i.e. the actual manufacturer of the product placed on the market.
To take into account such a situation, the concept of cascading determination of the product type might be
taken into consideration in the technical specification, provided that this concerns characteristics for which
either a notified product certification body or a notified test laboratory intervene, as presented below.
The determination of the product type report that the system house has obtained with regard to tests carried
out by a notified body, and which is supplied to the assemblers, may be used for the regulatory marking
purposes without the assembler having to involve again a notified body to undertake the determination of the
product type of the essential characteristic(s) that were already tested, provided that:
– the assembler manufactures a product which uses the same combination of components (components with
the same characteristics), and in the same way, as that for which the system house has obtained the
determination of the product type report. If this report is based on a combination of components not
representing the final product as to be placed on the market, and/or is not assembled in accordance with
the system house’s instruction for assembling the components, the assembler needs to submit his finished
product to the determination of the product type;
– the system house has notified to the manufacturer the instructions for manufacturing/assembling the
product and installation guidance;
– the assembler (manufacturer) assumes the responsibility for the correct assembly of the product in
accordance with the instructions for manufacturing/assembling the product and installation guidance
notified to him by the system house;
– the instructions for manufacturing/assembling the product and installation guidance notified to the
assembler (manufacturer) by the system house are an integral part of the assembler’s Factory Production
Control system and are referred to in the determination of the product type report;
– the assembler is able to provide documented evidence that the combination of components he is using,
and his way of manufacturing, correspond to the one for which the system house has obtained the
determination of the product type report (he needs to keep a copy of the system house’s determination of
the product type report);
– regardless the possibility of referring, on the basis of the agreement signed with the system house, to the
latter’s responsibility and liability under private law, the assembler remains responsible for the product
being in compliance with the declared performances, including both the design and the manufacture of the
product, which is given when he affixes the regulatory marking on his product.
3) This can be, for instance, a contract, license or whatever kind of written agreement, which should also contain clear
provisions with regard to responsibility and liability of the component producer (system house, on the one hand, and the
assembler of the finished product, on the other hand.
4) These companies may produce components but they are not required to do so.
6.3 Factory production control (FPC)
6.3.1 General
The manufacturer shall establish, document and maintain an FPC system to ensure that the products placed
on the market comply with the declared performance of the essential characteristics.
The FPC system shall consist of procedures, regular inspections and tests and/or assessments and the use of
the results to control raw and other incoming materials or components, equipment, the production process and
the product.
All the elements, requirements and provisions adopted by the manufacturer shall be documented in a
systematic manner in the form of written policies and procedures.
This factory production control system documentation shall ensure a common understanding of the evaluation
of the constancy of performance and enable the achievement of the required product performances and the
effective operation of the production control system to be checked. Factory production control therefore brings
together operational techniques and all measures allowing maintenance and control of the compliance of the
product with the declared performances of the essential characteristics.
In case the manufacturer has used shared or cascading product type results, the FPC shall also include the
appropriate documentation as foreseen in 6.2.4 and 6.2.5.
6.3.2 Requirements
6.3.2.1 General
The manufacturer is responsible for organizing the effective implementation of the FPC system in line with the
content of this product standard. Tasks and responsibilities in the production control organization shall be
documented and this documentation shall be kept up-to-date.
The responsibility, authority and the relationship between personnel that manages, performs or verifies work
affecting product constancy, shall be defined. This applies in particular to personnel that need to initiate
actions preventing product non-constancies from occurring, actions in case of non-constancies and to identify
and register product constancy problems.
Personnel performing work affecting the constancy of performance of the product shall be competent on the
basis of appropriate education, training, skills and experience for which records shall be maintained.
In each factory the manufacturer may delegate the action to a person having the necessary authority to:
− identify procedures to demonstrate constancy of performance of the product at appropriate stages;
− identify and record any instance of non-constancy;
− identify procedures to correct instances of non-constancy.
The manufacturer shall draw up and keep up-to-date documents defining the factory production control. The
manufacturer's documentation and procedures should be appropriate to the product and manufacturing
process. The FPC system should achieve an appropriate level of confidence in the constancy of performance
of the product. This involves :
a) the preparation of documented procedures and instructions relating to factory production control
operations, in accordance with the requirements of the technical specification to which reference is made;
b) the effective implementation of these procedures and instructions;
c) the recording of these operations and their results;
d) the use of these results to correct any deviations, repair the effects of such deviations, treat any resulting
instances of non-conformity and, if necessary, revise the FPC to rectify the cause of non-constancy of
performance.
Where subcontracting takes place, the manufacturer shall retain the overall control of the product and ensure
that he receives all the information that is necessary to fulfill his responsibilities according to this European
Standard.
If the manufacturer has part of the product designed, manufactured, assembled, packed, processed and/or
labelled by subcontracting, the FPC of the subcontractor may be taken into account, where appropriate for the
product in question.
The manufacturer who subcontracts all of his activities may in no circumstances pass the above
responsibilities on to a subcontractor.
NOTE Manufacturers having an FPC system, which complies with EN ISO 9001 standard and which addresses the
provisions of the present European Standard are considered as satisfying the FPC requirements of the Regulation (EU)
No 305/2011.
6.3.2.2 Equipment
6.3.2.2.1 Testing
All weighing, measuring and testing equipment shall be calibrated and regularly inspected according to
documented procedures, frequencies and criteria.
6.3.2.2.2 Manufacturing
All equipment used in the manufacturing process shall be regularly inspected and maintained to ensure use,
wear or failure does not cause inconsistency in the manufacturing process. Inspections and maintenance shall
be carried out and recorded in accordance with the manufacturer’s written procedures and the records
retained for the period defined in the manufacturer's FPC procedures.
6.3.2.3 Raw materials and components
The specifications of all incoming raw materials and components shall be documented, as shall the inspection
scheme for ensuring their compliance. In case supplied kit components are used, the constancy of
performance system of the component shall be that given in the appropriate harmonized technical
specification for that component.
6.3.2.4 Controls during manufacturing process
The manufacturer shall plan and carry out production under controlled conditions.
6.3.2.5 Product testing and evaluation
The manufacturer shall establish procedures to ensure that the stated values of the characteristics he
declares, are maintained. The characteristics, and the means of control, are given in Table 11. The
manufacturer shall sample the wood-based panels for the FPC testing according to EN 326-1 and shall control
the required performance characteristics of the panel according to EN 326-2. The performance characteristics
given in Tables 1 to 7, that are relevant to the intended end-use conditions, shall be controlled using
frequencies of testing equal to or greater than the frequencies given in Table 12. Sampling shall be carried out
at random.
Table 12 — Frequency of testing for factory production control (FPC)
for each production line and for each wood-based panel type
Clause Performance characteristics Frequency of testing (see NOTE 2)
a
Once per 8 h
For plywood, 2 panels per month whatever the lay-up for non-structural
applications and one panel per 1 000 panels produced, but not more
than one per 8 h for structural applications
5.1 Bending strength
For solid wood panels and LVL, one panel per 1 000 panels produced,
but not more than one per 8 h for structural applications
For cement-bonded particleboard, once per 8 h per thickness range
For extruded particleboard, once per week
a
Once per 8 h
Bending stiffness
For plywood, LVL and solid wood panels, one panel per 1 000 panels
5.2
(Modulus of elasticity)
produced, but not more than one per 8 h for structural applications
For cement-bonded particleboard, once per 8 h per thickness range
a
Once per 8 h (for solid wood panels, once per 24 h)
For plywood and LVL one pair of glue-lines per 10 000 (dry), 5 000
5.3 Durability – Bonding strength
(humid) or 2 000 (exterior) pairs of glue-lines produced whatever the
lay-up but not more than one pair of glue-lines per 8 h
a
Once per 8 h
Durability – Internal bond
5.4
For cement-bonded particleboard, once per 24 h
(Tensile strength)
For extruded particleboard, once per month
a
Once per 8 h
5.5 Durability – Swelling in thickness
For cement-bonded particleboard, once per 24 h
Durability (Moisture resistance)
- Option 1 (EN 321) Once per week
5.6
a
- Option 2 (EN 1087-1) Once per 8 h
Bending strength after cyclic test Once per week
b
5.7 Once per 24 h (for plywood and solid wood panels once per week)
Release or content of formaldehyde
5.8 Reaction to fire See NOTE 1
5.9 Water vapour permeability See NOTE 1
5.10 Airborne sound insulation See NOTE 1
5.11 Sound absorption See NOTE 1
5.12 Thermal conductivity See NOTE 1
Strength and stiffness for structural See NOTE 1
5.13
use
5.14 Impact resistance for structural use See NOTE 1
Strength and stiffness under point
5.15 See NOTE 1
load for structural use
5.16 Mechanical durability See NOTE 1
5.17 Biological durability See NOTE 3
c
5.18 Content of pentachlorophenol (PCP) At least once per 3 months
5.19 Embedment strength See NOTE 1
5.20 Air permeability See NOTE 1
NOTE 1 These characteristics are controlled by indirect testing of either the panel’s density according to EN 323 and its thickness
according to EN 325 (or any other parameter shown to correlate with the appropriate characteristic) with a frequency sufficient to ensure
that the panel remains representative of that used for initial type testing.
NOTE 2 All periods of time in this table are production times.
NOTE 3 For biological durability, the conformity of preservative treated panels marked PT are assessed either by direct or by indirect
testing of each batch of treated panels. Guidance is given in EN 351-1 and EN 351-2.
a
If several thickness ranges are produced in one 8 h shift, the factory production control shall be organised so that at least one panel
of each thickness range is tested in one week’s production.
b
Certain types of OSB, particleboard, fibreboard, plywood and solid wood panels release little or no formaldehyde. In these cases, the
test intervals may be increased. However, it remains the responsibility of the manufacturer to ensure compliance with the declared
release of formaldehyde class.
c
If required.
6.3.2.6 Non-complying products
The manufacturer shall have written procedures which specify how non-complying products shall be dealt
with. Any such events shall be recorded as they occur and these records shall be kept for the period defined
in the manufacturer’s written procedures.
Where the product fails to satisfy the acceptance criteria, the provisions for non-complying products shall
apply, the necessary corrective action(s) shall immediately be taken and the products or batches not
complying shall be isolated and properly identified.
Once the fault has been corrected, the test or verification in question shall be repeated.
The results of controls and tests shall be properly recorded. The product description, date of manufacture, test
method adopted, test results and acceptance criteria shall be entered in the records under the signature of the
person responsible for the control/test.
With regard to any control result not meeting the requirements of this European Standard, the corrective
measures taken to rectify the situation (e.g. a further test carried out, modification of manufacturing process,
throwing away or putting right of product) shall be indicated in the records.
6.3.2.7 Corrective action
The manufacturer shall have documented procedures that instigate action to eliminate the cause of non-
conformities in order to prevent recurrence.
6.3.2.8 Handling, storage and packaging
The manufacturer shall have procedures providing methods of product handling and shall provide suitable
storage areas preventing damage or deterioration.
6.3.3 Product specific requirements
The FPC system shall address this European Standard and ensure that the products placed on the market
comply with the declaration of performance.
The FPC system shall include a product specific FPC, which identifies procedures to demonstrate compliance
of the product at appropriate stages, i.e:
a) the controls and tests to be carried out prior to and/or during manufacture according to a frequency laid
down in the FPC test plan;
and/or
b) the verifications and tests to be carried out on finished products according to a frequency laid down in the
FPC test plan.
If the manufacturer uses only finished products, the operations under b) shall lead to an equivalent level of
compliance of the product as if FPC had been carried out during the production.
If the manufacturer carries out parts of the production himself, the operations under b) may be reduced and
partly replaced by operations under a). Generally, the more parts of the production that are carried out by the
manufacturer, the more operations under b) may be replaced by operations under a).
In any case the operation shall lead to an equivalent level of compliance of the product as if FPC had been
carried out during the production.
NOTE Depending on the specific case, it can be necessary to carry out the operations referred to under a) and b),
only the operations under a) or only those under b).
The operations under a) refer to the intermediate states of the product as on manufacturing machines and
their adjustment, and measuring equipment etc. These controls and tests and their frequency shall be chosen
based on product type and composition, the manufacturing process and its complexity, the sensitivity of
product features to variations in manufacturing parameters etc.
The manufacturer shall establish and maintain records that provide evidence that the production has been
sampled and tested. These records shall show clearly whether the production has satisfied the defined
acceptance criteria and shall be available for at least three years.
6.3.4 Initial inspection of factory and of FPC
Initial inspection of factory and of FPC shall be carried out when the production process has been finalized
and in operation. The factory and FPC documentation shall be assessed to verify that the requirements of
6.3.2 and 6.3.3 are fulfilled.
During the inspection it shall be verified:
a) that all resources necessary for the achievement of the product characteristics included in this European
standard are in place and correctly implemented;
and
b) that the FPC-procedures in accordance with the FPC documentation are followed in practice;
and
c) that the product complies with the product type samples, for which compliance of the product
performance to the DoP has been verified.
All locations where final assembly or at least final testing of the relevant product is performed, shall be
assessed to verify that the above conditions a) to c) are in place and implemented. If the FPC system covers
more than one product, production line or production process, and it is verified that the general requirements
are fulfilled when assessing one product, production line or production process, then the assessment of the
general requirements does not need to be repeated when assessing the FPC for another product, production
line or production process.
All assessments and their results shall be documented in the initial inspection report.
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