Road vehicles — Fully automatic coupling systems 24 V (FACS) for heavy commercial vehicle combinations — Part 2: Electrical and pneumatic interface for 50 mm fifth wheel couplings

This document specifies the mechanical, electrical/electronic and pneumatic characteristics of a fully automated fifth wheel coupling system to ensure interchangeability between a towing vehicle and a coupled semi-trailer(s) with 24 V nominal supply voltage. The two vehicles together constitute an articulated vehicle or are part of a vehicle combination. This document also supports the step-by-step introduction of fully automated fifth wheel coupling systems in the market. It specifies features necessary for mixed mode operation, i.e. the combination of a fully automated coupling system (FACS) equipped towing vehicle with a conventional semi-trailer, and vice versa, the combination of a conventional towing vehicle with a FACS-equipped semi-trailer.

Véhicules routiers — Dispositifs d'attelage entièrement automatiques (FACS) à 24 V pour ensembles routiers lourds — Partie 2: Interface électrique et pneumatique pour sellettes d'attelage de 50 mm

General Information

Status
Published
Publication Date
04-Jan-2021
Current Stage
6060 - International Standard published
Start Date
05-Jan-2021
Due Date
19-Feb-2022
Completion Date
05-Jan-2021
Ref Project

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Standard
ISO 13044-2:2021 - Road vehicles -- Fully automatic coupling systems 24 V (FACS) for heavy commercial vehicle combinations
English language
29 pages
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Standards Content (Sample)


INTERNATIONAL ISO
STANDARD 13044-2
Second edition
2021-01
Road vehicles — Fully automatic
coupling systems 24 V (FACS)
for heavy commercial vehicle
combinations —
Part 2:
Electrical and pneumatic interface for
50 mm fifth wheel couplings
Véhicules routiers — Dispositifs d'attelage entièrement automatiques
(FACS) à 24 V pour ensembles routiers lourds —
Partie 2: Interface électrique et pneumatique pour sellettes d'attelage
de 50 mm
Reference number
©
ISO 2021
© ISO 2021
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
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Published in Switzerland
ii © ISO 2021 – All rights reserved

Contents Page
Foreword .iv
Introduction .v
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 2
4 Requirements . 2
4.1 General . 2
4.2 Tractor and semi-trailer . 3
4.3 Mechanical interface, Manual operation . 3
4.4 EPI module . 3
4.5 Mating of the two EPI parts. 3
4.6 Guiding and alignment . 4
4.6.1 General. 4
4.6.2 Installation requirements of EPI socket module . 5
4.6.3 Installation requirements of semi-trailer-mounted EPI module . 5
4.6.4 Perpendicular degree of freedom of contacts . 6
4.6.5 Pneumatic valves in EPI socket module . 6
4.7 Encapsulation and protection . 6
4.7.1 General. 6
4.7.2 EPI plug module protection cover actuation . 6
4.7.3 Gasket between plug and socket . 7
4.8 Automation of landing legs . 7
4.9 ISO 11992 cable length . 7
4.10 Mixed mode operation . 7
5 Tests and specific requirements . 7
5.1 General . 7
5.2 Visual examination . 8
5.3 Dimensional check . 8
5.4 Connection and disconnection . 8
5.5 Locking device operation . 9
5.5.1 Application . 9
5.5.2 Requirements . 9
5.6 Current carrying capacity . 9
5.7 Connection resistance (voltage drop), cable capacitance and pneumatics . 9
5.8 Current cycling .11
5.9 Withstand voltage .12
5.10 Influence of water .12
5.11 Protection against dust .12
5.12 Endurance .12
5.13 Vibration .12
5.14 Shock resistance .12
5.15 Drop test .13
5.16 Temperature/humidity cycling .13
5.17 Salt spray .13
5.18 Chemical resistance .13
5.19 Leakage test of pneumatic connections .13
5.20 Functional test of protection covers .13
Annex A (normative) EPI module — Dimensional characteristics .14
Annex B (normative) EPI module — Contact allocation .23
Annex C (informative) Mixed mode operation .25
Bibliography .29
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www .iso .org/ directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www .iso .org/ patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to the
World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see www .iso .org/
iso/ foreword .html.
This document was prepared by Technical Committee ISO/TC 22, Road vehicles, Subcommittee SC 40,
Specific aspects for light and heavy commercial vehicles, busses and trailers.
This second edition cancels and replaces the first edition (ISO 13044-2:2013), which has been
technically revised. The main changes compared to the previous edition are as follows:
— changes to the normative references.
A list of all the parts in the ISO 13044 series can be found on the ISO website.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www .iso .org/ members .html.
iv © ISO 2021 – All rights reserved

Introduction
This document specifies the integrated electrical and pneumatic connections of an automated fifth
wheel coupling system for articulated vehicles and related components.
Fully automated coupling systems improve safety for the driver and for the vehicle combinations. They
also improve the work conditions for the driver and reduce cost for the end user.
a) Higher safety standard is achieved for example by:
— a reduction of operational accidents,
— less injured drivers because there is no need for drivers to stay in the dangerous zone between
the towing and the towed vehicle while uncoupling.
b) Higher comfort level is achieved for example by:
— elimination of necessity to access the coupling, landing gears and supply lines,
— reduction of physical demands when operating the coupling and the landing gears or when
climbing on or descending from chassis to manually connect or disconnect the supply lines.
c) Cost reduction for end user is achieved for example by:
— less repair and maintenance of cables and pipes,
— less inactive periods for the vehicle combination due to less damage and repair,
— new components create space for future ex
...

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