IEC 62899-301-1:2017
(Main)Printed electronics - Part 301-1: Equipment - Contact printing - Rigid master - Measurement method of plate master external dimension
Printed electronics - Part 301-1: Equipment - Contact printing - Rigid master - Measurement method of plate master external dimension
IEC 62899-301-1:2017(E) defines measurement terms and methods related to the external dimension of a rigid plate master. Measurement terms include geometrical size such as edge length, edge squareness, edge straightness and thickness, flatness of plate master substrates, and surface roughness of plate master.
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IEC 62899-301-1 ®
Edition 1.0 2017-05
INTERNATIONAL
STANDARD
colour
inside
Printed electronics –
Part 301-1: Equipment – Contact printing – Rigid master – Measurement method
of plate master external dimension
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IEC 62899-301-1 ®
Edition 1.0 2017-05
INTERNATIONAL
STANDARD
colour
inside
Printed electronics –
Part 301-1: Equipment – Contact printing – Rigid master – Measurement method
of plate master external dimension
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
ICS 19.080; 37.100.10 ISBN 978-2-8322-4302-2
– 2 – IEC 62899-301-1:2017 © IEC 2017
CONTENTS
FOREWORD . 4
INTRODUCTION . 6
1 Scope . 7
2 Normative references . 7
3 Terms and definitions . 7
4 Measurement methods for geometrical size of plate master . 11
4.1 General . 11
4.2 Procedure A . 11
4.2.1 Measuring instrument . 11
4.2.2 Measurement of edge length . 11
4.2.3 Edge squareness [1][2] . 12
4.2.4 Measurement of edge straightness . 13
4.2.5 Thickness . 14
4.3 Procedure B . 15
4.3.1 Measuring instrument . 15
4.3.2 Procedure . 15
4.3.3 Report . 16
5 Measurement method for flatness of plate master substrate [4] . 16
5.1 Measuring instrument. 16
5.1.1 Method . 16
5.1.2 Mechanical stylus measuring instrument . 16
5.1.3 Optical stylus measuring instrument . 16
5.1.4 Calibration . 16
5.1.5 Environment control . 17
5.1.6 Measurement conditions . 17
5.1.7 Measurement location. 17
5.2 Procedure . 17
5.3 Report. 18
6 Measurement method for surface roughness of plate master substrate [5] . 19
6.1 Measuring instrument. 19
6.1.1 Method . 19
6.1.2 Mechanical stylus measuring instrument . 19
6.1.3 Optical stylus measuring instrument . 19
6.1.4 Calibration . 19
6.1.5 Environment control . 19
6.1.6 Measurement conditions . 19
6.1.7 Measurement location. 19
6.2 Procedure . 20
6.3 Report. 20
Bibliography . 21
Figure 1 – Illustration of the terms defined for measuring the geometrical size of a
plate master . 8
Figure 2 – Graphical illustration of flatness [1] . 9
Figure 3 – Measurement procedure of edge length . 12
Figure 4 – Measurement procedure of edge squareness . 13
Figure 5 – Measurement procedure of edge straightness . 14
Figure 6 – Measurement locations for geometrical size of plate using CMM . 16
Table 1 – Example of profile measurement results . 18
Table 2 – Example of flatness measurement results. 18
Table 3 – Example of surface roughness measurement results . 20
– 4 – IEC 62899-301-1:2017 © IEC 2017
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
PRINTED ELECTRONICS –
Part 301-1: Equipment – Contact printing – Rigid master –
Measurement method of plate master external dimension
FOREWORD
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patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 62903-1 has been prepared by IEC technical committee:119:
Printed electronics.
The text of this standard is based on the following documents:
FDIS Report on voting
119/152/FDIS 119/162/RVD
Full information on the voting for the approval of this International Standard can be found in
the report on voting indicated in the above table.
This document has been drafted in accordance with the ISO/IEC Directives, Part 2.
A list of all parts in the IEC 62899 series, published under the general title Printed electronics,
can be found on the IEC website.
The committee has decided that the contents of this document will remain unchanged until the
stability date indicated on the IEC website under "http://webstore.iec.ch" in the data related to
the specific document. At this date, the document will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
A bilingual version of this publication may be issued at a later date.
IMPORTANT – The 'colour inside' logo on the cover page of this publication indicates
that it contains colours which are considered to be useful for the correct
understanding of its contents. Users should therefore print this document using a
colour printer.
– 6 – IEC 62899-301-1:2017 © IEC 2017
INTRODUCTION
When dissecting the term “printed electronics”, it can be easily understood that this industry
involves electronic devices and products that are made using some kind of printing technique.
Printing methods have been widely used in textile and paper type substrates for centuries. In
the past, the advent of mass producible printouts has brought huge impacts on how
knowledge is stored, transferred and reproduced. At this current stage of technological
development, printing on either rigid or flexible substrates is considered to supplement or
replace traditional electronic device manufacturing processes. The difference between media
printing and printed electronics stems from the fact that media print is used to convey
information for humans to process using their eyes while printed electronics requires
machines to process electronic information; the level of required resolution and functionality
makes the difference. Some of the widely used functional materials for printed electronics are
though not limited to: nano- or micro-size metal particles, semiconductive polymers, and
dielectric materials. Due to the available and required readout resolution, small feature sizes
below 20 µm need to be printed. Layer thickness and registration accuracy of printed products
are closely related to the quality control of electronic devices and ink materials require a high
level of quality. Overall, printing tolerance is much smaller in printed electronics.
There are two main categories in the printing process for the printed electronics. One is a
non-contact printing process, such as inkjet printing and electrostatic discharge (ESD) printing
process. The other is a contact printing process such as gravure printing, gravure offset
printing, reverse offset printing and screen printing. This document provides a proposal for
measuring and assessing the printing master, therefore the scope is limited to the printing
process using the printing master.
The quality of the printing master is important because the ink is transferred from the printing
master to the substrate directly in these processes, which means that the quality of the results
of the printed circuit depends on the quality of the printing master. For a mass production of
the printed electronic devices, many companies such as device manufacturers, printing
master manufacturers and printing master manufacturing equipment vendors are related to
manufacturing and they would be using the printing master and the standardized
measurement and assessment methods.
PRINTED ELECTRONICS –
Part 301-1: Equipment – Contact printing – Rigid master –
Measurement method of plate master external dimension
1 Scope
This part of IEC 62899 defines measurement terms and methods related to the external
dimension of a rigid plate master.
Measurement terms include geometrical size such as edge length, edge squareness, edge
straightness and thickness, flatness of plate master substrates, and surface roughness of
plate master.
2 Normative references
There are no normative references in this document.
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
ISO and IEC maintain terminological databases for use in standardization at the following
addresses:
• IEC Electropedia: available at http://www.electropedia.org/
• ISO Online browsing platform: available at http://www.iso.org/obp
3.1
plate master
device that carries the image to be printed
Note 1 to entry: The image on the plate may be raised above the surface (relief) or may be carved into the
surface.
3.2
geometrical definition of plate master
definition which is needed in order to determine the shape and size of the plate
3.3
orientation corner
asymmetric corner specified for the purpose of mechanical orientation and the operator’s
visual confirmation of plate orientation
Note 1 to entry: This term is introduced graphically in Figure 1.
– 8 – IEC 62899-301-1:2017 © IEC 2017
CD edge length (L )
CD
MD reference edge
Thickness measuring point
Orientation corner
(75 ± 5) %
of L CD reference edge
CD
Squareness
IEC
Figure 1 – Illustration of the terms defined for measuring
the geometrical size of a plate master
3.4
machine direction
MD
direction in which the stock flows
Note 1 to entry: It can also mean circumferential direction of a roll of substrate.
3.5
CD
cross direction
direction at right angles to the machine direction of a substrate
3.6
reference edges
two edges adjacent to the orientation corner which are used for referencing the position of the
plate master
Note 1 to entry: This term is introduced graphically in Figure 1.
3.7
MD reference edge
reference edge parallel with the MD
Note 1 to entry: This term is introduced graphically in Figure 1.
3.8
CD reference edge
reference edge parallel with the CD
Note 1 to entry: This term is introduced graphically in Figure 1.
3.9
edge length
length and width of edges in a rectangular plate master
Note 1 to entry: This term is introduced graphically in Figure 1.
Note 2 to entry: L and L are the edge length of the MD reference edge and CD reference edge, respectively.
MD CD
(50 ± 5) %
of L
MD
MD edge length (L )
MD
3.10
edge squareness
angular variation of MD reference edge relative to straight lines drawn between the ends of,
and perpendicular to, the CD reference edge of the plate master
Note 1 to entry: This term is introduced graphically in Figure 1.
3.11
edge straightness
S
t
deviation of an edge relative to a straight line
3.12
reference plane
user-defined flat plane approximating the front surface of a plate master and containing a
coordinate system
Note 1 to entry: The same definition is applied for the measurement of flatness and surface roughness.
3.13
thickness of the plate master
relative distance of the plate master from the bottom surface to the front surface at the center
position in the normal direction of the reference plane
Note 1 to entry: This term is introduced graphically in Figure 1.
3.14
flatness of plate master substrate
thickness variation of the entire plate master front surface relative to a reference plane when
the substrate back surface is constrained against an ideally flat surface
Note 1 to entry: This term is introduced graphically in Figure 2.
Flatness
Plate master
Back surface constrained
Ideally flat surface
IEC
Figure 2 – Graphical illustration of flatness [1]
3.14.1
flatness cut-off wavelength
wavelength at which the attenuation ratio of its amplitude becomes a standard value when the
traced profile is passed through the filter which eliminates the roughness element
3.14.2
profile
positive and negative vertical deviations measured from the reference plane
______________
Numbers in square brackets refer to the Bibliography.
– 10 – IEC 62899-301-1:2017 © IEC 2017
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