EN 17393:2020
(Main)Thermal spraying - Tubular coating tensile test
General Information
- Abstract
This document specifies the procedure for the determination of coating strength, and hence of cohesive strength in a tubular coating tensile test.
The test is intended to determine the tensile coating strength parallel to the spray layers (normal to the spray direction) and to identify differences in particle cohesion quality, as caused by defects as internal delamination at cracks or oxides between the spray particles or splats.
The tubular coating tensile test is suitable for sprayed coatings deposited using metallic materials (not carbides and ceramics).
The tubular coating tensile test is not suitable for fused sprayed coatings deposited using self-fluxing alloys.
The test supports quality assurance and is intended to be applied for the purpose of coating optimization by identifying the influences of coating parameters and spray materials on the coatings's quality. Furthermore, the coating in particular for cold sprayed coatings can be compared with the characteristics of similar solid materials and the coating's quality can be assessed.
This test is not recommended for thin coatings (coating thickness < 500 µm), since massive scattering of results is to be expected here. Due to the size of the specimen, it is particularly suitable to apply the tubular coating tensile test for coating processes that use a concentrated spray jet and a highly focused spray spot, as in the case of cold spraying, high velocity flame spraying (HVOF) or plasma spraying. Applying the tubular coating tensile test for coating processes that use a broad spray jet, such as flame spraying and arc spraying, may require special spraying measures, e.g. the use of a template to ensure a nearly vertical impingement angle.
- Status
- Published
- Publication Date
- 30-Jun-2020
- Withdrawal Date
- 30-Jan-2021
- Technical Committee
- CEN/TC 240 - Thermal spraying and thermally spraying coatings
- Drafting Committee
- CEN/TC 240 - Thermal spraying and thermally spraying coatings
- Current Stage
- 9060 - Closure of 2 Year Review Enquiry - Review Enquiry
- Start Date
- 04-Mar-2026
- Completion Date
- 04-Mar-2026
Overview
EN 17393:2020 - Thermal spraying - Tubular coating tensile test (TCT) - defines a standardized procedure to determine the cohesive/tensile strength of thermally sprayed metallic coatings using a tubular tensile arrangement. The test measures tensile coating strength parallel to the spray layers (normal to spray direction) to detect particle cohesion defects (internal delamination, cracks, oxides). It is intended for metallic sprayed coatings (not carbides/ceramics and not fused self‑fluxing alloys) and is particularly suited to concentrated spray processes such as cold spraying, HVOF and plasma spraying.
Key Topics and Technical Requirements
- Scope & limitations
- Suitable for metallic coatings; not for carbides/ceramics or fused self‑fluxing alloys.
- Not recommended for thin coatings (thickness < 500 µm) due to high scatter.
- Best for concentrated spray jets; broad spray jets (arc/flame spraying) may require templates to ensure vertical impingement.
- Specimens & dimensions
- Base samples per EN ISO 14916 shapes (common diameters: 25 mm or 40 mm) with a central 6 mm bore.
- Surface finish before spraying: Rz ≈ 40 µm; final diameter measurement in at least 3 locations (accuracy ±0.01 mm).
- Three specimens per spray cycle with identical parameters.
- Testing equipment & conditions
- Tensile testing machine compliant with EN ISO 7500‑1 (class 1) with concentric, torque‑free clamping.
- Crosshead speed: (1 ± 0.24) mm/min (≈ 0.017 ± 0.004 mm/s); tests at room temperature.
- Evaluation
- Account for notch effects using prescribed notch factors: K = 1.5 (aluminium substrates), K = 1.7 (non‑alloy steel).
- Tensile coating strength is derived from the measured load and coating cross‑section and multiplied by the notch factor.
- Reporting
- Report reference to EN 17393, inspector, substrate and spray material, surface prep, spray parameters, coating thickness (±0.01 mm), specimen diameters, individual and average tensile values, standard deviation and metallographic results.
Applications and Who Uses It
- Quality assurance and batch acceptance for thermal spray coatings.
- Process optimization: compare effects of spray parameters, feedstock, and energy on particle cohesion.
- Materials comparison: especially valuable for cold‑sprayed coatings to compare coating strength against bulk material properties.
- Typical users: coating engineers, materials scientists, QA laboratories, thermal spray contractors, R&D teams and standards/specification writers.
Related Standards
- EN ISO 14916 - Thermal spraying: determination of tensile adhesive strength
- EN ISO 14917 - Thermal spraying: terminology, classification
- EN ISO 7500‑1 - Calibration/verification of tensile testing machines
Keywords: EN 17393:2020, tubular coating tensile test, TCT, thermal spraying, tensile coating strength, cold spray, HVOF, plasma spraying, coating quality, coating optimization, coating testing.
Relations
- Refers
EN ISO 14916:2017 - Thermal spraying - Determination of tensile adhesive strength (ISO 14916:2017) - Effective Date
- 28-Jan-2026
- Effective Date
- 28-Jan-2026
- Effective Date
- 28-Jan-2026
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Frequently Asked Questions
EN 17393:2020 is a standard published by the European Committee for Standardization (CEN). Its full title is "Thermal spraying - Tubular coating tensile test". This standard covers: This document specifies the procedure for the determination of coating strength, and hence of cohesive strength in a tubular coating tensile test. The test is intended to determine the tensile coating strength parallel to the spray layers (normal to the spray direction) and to identify differences in particle cohesion quality, as caused by defects as internal delamination at cracks or oxides between the spray particles or splats. The tubular coating tensile test is suitable for sprayed coatings deposited using metallic materials (not carbides and ceramics). The tubular coating tensile test is not suitable for fused sprayed coatings deposited using self-fluxing alloys. The test supports quality assurance and is intended to be applied for the purpose of coating optimization by identifying the influences of coating parameters and spray materials on the coatings's quality. Furthermore, the coating in particular for cold sprayed coatings can be compared with the characteristics of similar solid materials and the coating's quality can be assessed. This test is not recommended for thin coatings (coating thickness < 500 µm), since massive scattering of results is to be expected here. Due to the size of the specimen, it is particularly suitable to apply the tubular coating tensile test for coating processes that use a concentrated spray jet and a highly focused spray spot, as in the case of cold spraying, high velocity flame spraying (HVOF) or plasma spraying. Applying the tubular coating tensile test for coating processes that use a broad spray jet, such as flame spraying and arc spraying, may require special spraying measures, e.g. the use of a template to ensure a nearly vertical impingement angle.
This document specifies the procedure for the determination of coating strength, and hence of cohesive strength in a tubular coating tensile test. The test is intended to determine the tensile coating strength parallel to the spray layers (normal to the spray direction) and to identify differences in particle cohesion quality, as caused by defects as internal delamination at cracks or oxides between the spray particles or splats. The tubular coating tensile test is suitable for sprayed coatings deposited using metallic materials (not carbides and ceramics). The tubular coating tensile test is not suitable for fused sprayed coatings deposited using self-fluxing alloys. The test supports quality assurance and is intended to be applied for the purpose of coating optimization by identifying the influences of coating parameters and spray materials on the coatings's quality. Furthermore, the coating in particular for cold sprayed coatings can be compared with the characteristics of similar solid materials and the coating's quality can be assessed. This test is not recommended for thin coatings (coating thickness < 500 µm), since massive scattering of results is to be expected here. Due to the size of the specimen, it is particularly suitable to apply the tubular coating tensile test for coating processes that use a concentrated spray jet and a highly focused spray spot, as in the case of cold spraying, high velocity flame spraying (HVOF) or plasma spraying. Applying the tubular coating tensile test for coating processes that use a broad spray jet, such as flame spraying and arc spraying, may require special spraying measures, e.g. the use of a template to ensure a nearly vertical impingement angle.
EN 17393:2020 is classified under the following ICS (International Classification for Standards) categories: 25.220.20 - Surface treatment. The ICS classification helps identify the subject area and facilitates finding related standards.
EN 17393:2020 has the following relationships with other standards: It is inter standard links to EN ISO 14916:2017, EN ISO 7500-1:2018, EN ISO 14917:2017. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
EN 17393:2020 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
SLOVENSKI STANDARD
01-september-2020
Vroče brizganje - Preskus natezne trdnosti cevnih prevlek
Thermal spraying - Tubular coating tensile test
Thermisches Spritzen - Schichtzugversuch
Projection thermique - Essai de traction
Ta slovenski standard je istoveten z: EN 17393:2020
ICS:
25.220.20 Površinska obdelava Surface treatment
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
EN 17393
EUROPEAN STANDARD
NORME EUROPÉENNE
July 2020
EUROPÄISCHE NORM
ICS 25.220.20
English Version
Thermal spraying - Tubular coating tensile test
Projection thermique - Essai de traction Thermisches Spritzen - Schichtzugversuch
This European Standard was approved by CEN on 17 May 2020.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2020 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 17393:2020 E
worldwide for CEN national Members.
Contents Page
European foreword . 3
Introduction . 4
1 Scope . 5
2 Normative references . 5
3 Terms and definitions . 5
4 Testing equipment . 6
5 Specimens . 7
5.1 Shape of base samples . 7
5.2 Preparation of the specimen to be sprayed . 7
5.3 Specimen to be sprayed, preparation and coating . 8
5.4 Determination of outer diameter . 8
5.5 Number of specimens to be tested . 8
6 Test procedure . 8
7 Possible sources of fault during procedure . 9
8 Evaluation . 9
9 Test report . 10
Annex A (informative) Test report for the tubular coating tensile (TCT) test according to
EN 17393 . 11
A.1 General . 11
A.2 TCT specimen . 11
A.3 Surface preparation for spraying . 11
A.4 Spraying procedure for TCT specimens — Component . 11
A.5 Preparation of specimens for the tubular coating tensile (TCT) test . 12
A.6 Testing of TCT specimens . 12
A.7 Test results . 13
Bibliography . 14
European foreword
This document (EN 17393:2020) has been prepared by Technical Committee CEN/TC 240 “Thermal
spraying and thermally sprayed coatings”, the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by January 2021, and conflicting national standards shall
be withdrawn at the latest by January 2021.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
According to the CEN-CENELEC Internal Regulations, the national standards organisations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland,
Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of
North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the
United Kingdom.
Introduction
The determination of tensile strength of a thermally sprayed coating can be of substantial importance
regarding product-supporting quality control as well as coating development and, moreover, can have
an effect on important factors such as transfer efficiency, microstructure, surface quality, etc. Only a
little effort is required to carry out the tubular coating tensile test (TCT). However, it provides
reproducible values for the mechanical strength of sprayed coatings and gives information on
influences resulting from spraying conditions.
Microscopic examinations of the fractured surface can provide further information on failure modes
and support the quality assessment of the coating microstructure as well as the assessment of
influences resulting from loads during the TCT test.
1 Scope
This document specifies the procedure for the determination of coating strength, and hence of cohesive
strength in a tubular coating tensile test.
The test is intended to determine the tensile coating strength parallel to the spray layers (normal to the
spray direction) and to identify differences in particle cohesion quality, as caused by defects as internal
delamination at cracks or oxides between the spray particles or splats.
The tubular coating tensile test is suitable for sprayed coatings deposited using metallic materials (not
carbides and ceramics).
The tubular coating tensile test is not suitable for fused sprayed coatings deposited using self-fluxing
alloys.
The test supports quality assurance and is intended to be applied for the purpose of coating
optimization by identifying the influences of coating parameters and spray materials on the coatings's
quality. Furthermore, the coating in particular for cold sprayed coatings can be compared with the
characteristics of similar solid materials and the coating's quality can be assessed.
This test is not recommended for thin coatings (coating thickness < 500 µm), since massive scattering of
results is to be expected here. Due to the size of the specimen, it is particularly suitable to apply the
tubular coating tensile test for coating processes that use a concentrated spray jet and a highly focused
spray spot, as in the case of cold spraying, high velocity flame spraying (HVOF) or plasma spraying.
Applying the tubular coating tensile test for coating processes that use a broad spray jet, such as flame
spraying and arc spraying, may require special spraying measures, e.g. the use of a template to ensure a
nearly vertical impingement angle.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
EN ISO 14916, Thermal spraying — Determination of tensile adhesive strength (ISO 14916)
EN ISO 14917, Thermal spraying — Terminology, classification (ISO 14917)
EN ISO 7500-1:2018, Metallic materials — Calibration and verification of static uniaxial testing
machines — Part 1: Tension/compression testing machines — Calibration and verification of the force-
measuring system (ISO 7500-1:2018)
3 Terms and definitions
For the purposes of this document, the terms and definitions given in EN ISO 14917 and the following
apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— IEC Electropedia: available at http://www.electropedia.org/
— ISO Online browsing platform: available at https://www.iso.org/obp
3.1
tensile coating strength
R
m,TCT
tensile strength of the coating determined in a tension test, parallel to the coating layers (normal to the
spray direction), which is calculated from the quotient of the maximum load F and the coating's cross-
m
section
4 Testing equipment
A tensile testing machine in accordance with EN ISO 7500-1:2018, class 1, shall be used having a
suitable clamping system to ensure concentric clamping and loading of the specimens, see Figure 1.
Key
1 substrate 1
2 substrate 2
3 ball joint
4 clamping part
Figure 1 — Tubular coating tensile test arrangement
5 Specimens
5.1 Shape of base samples
The base samples are made of aluminium or non alloy steel. Their outer dimensions shall be equal to
those of the specimens used in the determination of tensile adhesive strength according to
EN ISO 14916 (diameter: 25 mm or 40 mm), and they have a central bore (6 mm through bore) for
fixation, see Figure 2. Rounding or chamfering the front face is not permitted.
Dimensions in millimetres
Key
a sharp edge
Figure 2 — Base sample
5.2 Preparation of the specimen to be sprayed
Install the base samples in the fixture, see Figure 3, a
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