Protective clothing for protection against chemicals - Classification, labelling and performance requirements - Part 5: Garment test methods, classification and requirements (ISO/DIS 16602-5:2025)

SO 16602:2007 establishes minimum performance classification and labelling requirements for protective clothing designed to provide protection against chemicals. Protective clothing items covered by ISO 16602:2007 include, but may not be limited to, totally encapsulating suits, liquid-tight or spray-tight suits, coveralls, jackets, trousers, aprons, smocks, hoods, sleeves, and shoe and boot covers.
Chemical protective clothing for protection against airborne particles is addressed by ISO 13982-1, which is referenced in ISO 16602:2007. ISO 16602:2007 does not address protection against solid chemicals in forms other than airborne solid particulates (e.g. it does not address the challenge of penetration of chemical dust and powders through materials and clothing by rubbing or flexing or by simple direct contact of dust or powders onto the clothing surface).
ISO 16602:2007 does not address gloves, boots, eye/face protection devices and respiratory protective devices unless they are an integral part of the protective clothing. ISO 16602:2007 does not address protection against biological or thermal (hot or cold) hazards, ionizing radiation, or radioactive contamination. ISO 16602:2007 also does not address the specialized clothing used in hazardous chemical emergencies.
ISO 16602:2007 is intended to provide chemical protective clothing manufacturers with minimum requirements for testing, classifying, and labelling chemical protective clothing. To assist the users of products covered under ISO 16602:2007, this document provides descriptions of referenced test methods, guidelines for conducting hazard and risk assessments and suggested performance levels for certain applications. It is not the intent of ISO 16602:2007 to address all situations.

Schutzkleidung gegen Chemikalien - Klassifizierung, Kennzeichnung und Leistungsfähigkeit - Teil 5: Ganzanzugstestmethoden, Klassifizierung und Anforderungen (ISO/DIS 16602-5:2025)

Dieses Dokument legt Mindestanforderungen an Leistungsprüfverfahren für Kleidungsstücke und an die Klassifizierung von Schutzkleidung fest, die dafür ausgelegt ist, Schutz gegen Chemikalien (einschließlich Feststoffen, luftgetragener Partikel, Aerosolen, Flüssigkeiten und Gasen [einschließlich radioaktiver Kontamination]) zu bieten. Dies schließt auch eine Reihe von praktischen Leistungsprüfungen ein. Schutzkleidung gegen Chemikalien einschließlich Feststoffen, luftgetragener Partikel, Aerosolen, Flüssigkeiten und Gasen wird in diesem Dokument behandelt.
Von diesem Dokument abgedeckte Schutzkleidungsstücke schließen Ganzkörperschutzkleidung und Teilkörperschutzkleidungsstücke ein.
Dieses Dokument behandelt nicht eigens den Schutz gegen biologische Gefährdungen, thermische Gefährdungen (Flammen, Wärme oder Kälte), und Gefährdungen aufgrund ionisierender Strahlung, da spezifische Anforderungen von anderen maßgebenden Normen abgedeckt werden.
Um die Benutzer der von diesem Dokument abgedeckten Produkte zu unterstützen, enthält dieses Dokument Beschreibungen der in Bezug genommenen Prüfverfahren. Mit diesem Dokument wird nicht beabsichtigt, alle möglichen Situationen zu behandeln.

Habillement de protection contre les produits chimiques - Classification, étiquetage et exigences de performances - Partie 5: Méthodes d'essai des vêtements, classification et exigences (ISO/DIS 16602-5:2025)

Varovalna obleka za zaščito pred kemikalijami - Klasifikacija, označevanje in zahtevane lastnosti - 5. del: Preskusne metode za oblačila, klasifikacija in zahteve (ISO/DIS 16602-5:2025)

General Information

Status
Not Published
Publication Date
26-Jan-2027
Current Stage
4060 - Closure of enquiry - Enquiry
Start Date
24-Sep-2025
Due Date
01-Jul-2026
Completion Date
24-Sep-2025
Draft
prEN ISO 16602-5:2025
English language
39 pages
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SLOVENSKI STANDARD
01-september-2025
Varovalna obleka za zaščito pred kemikalijami - Klasifikacija, označevanje in
zahtevane lastnosti - 5. del: Preskusne metode za oblačila, klasifikacija in zahteve
(ISO/DIS 16602-5:2025)
Protective clothing for protection against chemicals - Classification, labelling and
performance requirements - Part 5: Garment test methods, classification and
requirements (ISO/DIS 16602-5:2025)
Schutzkleidung gegen Chemikalien - Klassifizierung, Kennzeichnung und
Leistungsfähigkeit - Teil 5: Ganzanzugstestmethoden, Klassifizierung und
Anforderungen (ISO/DIS 16602-5:2025)
Habillement de protection contre les produits chimiques - Classification, étiquetage et
exigences de performances - Partie 5: Méthodes d'essai des vêtements, classification et
exigences (ISO/DIS 16602-5:2025)
Ta slovenski standard je istoveten z: prEN ISO 16602-5
ICS:
13.340.10 Varovalna obleka Protective clothing
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

DRAFT
International
Standard
ISO/DIS 16602-5
ISO/TC 94/SC 13
Protective clothing for protection
Secretariat: SNV
against chemicals — Classification,
Voting begins on:
labelling and performance
2025-07-02
requirements —
Voting terminates on:
2025-09-24
Part 5:
Garment test methods, classification
and requirements
Habillement de protection contre les produits chimiques —
Classification, étiquetage et exigences de performances —
Partie 5: Méthodes d'essai des vêtements, classification et
exigences
ICS: 13.340.10
THIS DOCUMENT IS A DRAFT CIRCULATED
FOR COMMENTS AND APPROVAL. IT
IS THEREFORE SUBJECT TO CHANGE
AND MAY NOT BE REFERRED TO AS AN
INTERNATIONAL STANDARD UNTIL
PUBLISHED AS SUCH.
This document is circulated as received from the committee secretariat.
IN ADDITION TO THEIR EVALUATION AS
BEING ACCEPTABLE FOR INDUSTRIAL,
TECHNOLOGICAL, COMMERCIAL AND
USER PURPOSES, DRAFT INTERNATIONAL
STANDARDS MAY ON OCCASION HAVE TO
ISO/CEN PARALLEL PROCESSING
BE CONSIDERED IN THE LIGHT OF THEIR
POTENTIAL TO BECOME STANDARDS TO
WHICH REFERENCE MAY BE MADE IN
NATIONAL REGULATIONS.
RECIPIENTS OF THIS DRAFT ARE INVITED
TO SUBMIT, WITH THEIR COMMENTS,
NOTIFICATION OF ANY RELEVANT PATENT
RIGHTS OF WHICH THEY ARE AWARE AND TO
PROVIDE SUPPORTING DOCUMENTATION.
Reference number
ISO/DIS 16602-5:2025(en)
DRAFT
ISO/DIS 16602-5:2025(en)
International
Standard
ISO/DIS 16602-5
ISO/TC 94/SC 13
Protective clothing for protection
Secretariat: SNV
against chemicals — Classification,
Voting begins on:
labelling and performance
requirements —
Voting terminates on:
Part 5:
Garment test methods, classification
and requirements
Habillement de protection contre les produits chimiques —
Classification, étiquetage et exigences de performances —
Partie 5: Méthodes d'essai des vêtements, classification et
exigences
ICS: 13.340.10
THIS DOCUMENT IS A DRAFT CIRCULATED
FOR COMMENTS AND APPROVAL. IT
IS THEREFORE SUBJECT TO CHANGE
AND MAY NOT BE REFERRED TO AS AN
INTERNATIONAL STANDARD UNTIL
PUBLISHED AS SUCH.
This document is circulated as received from the committee secretariat.
IN ADDITION TO THEIR EVALUATION AS
BEING ACCEPTABLE FOR INDUSTRIAL,
© ISO 2025
TECHNOLOGICAL, COMMERCIAL AND
USER PURPOSES, DRAFT INTERNATIONAL
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
STANDARDS MAY ON OCCASION HAVE TO
ISO/CEN PARALLEL PROCESSING
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Website: www.iso.org
Published in Switzerland Reference number
ISO/DIS 16602-5:2025(en)
ii
ISO/DIS 16602-5:2025(en)
Contents Page
Foreword .v
Introduction .vi
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 2
4 Pre-treatment . 3
4.1 Pre-treatment by cleaning and disinfection .3
4.2 Testing temperature .3
4.3 Optional extreme storage conditions .3
5 Practical performance . 3
5.1 General .3
5.2 “Fit” practical performance test .4
5.2.1 General .4
5.2.2 Garment size determination .5
5.3 “Seven Movements” practical performance test .6
5.4 “Mobility” practical performance test .6
5.5 “Workplace Activity” practical performance test .7
5.5.1 General .7
5.5.2 Laying out a firehose .7
5.5.3 Shovelling polystyrene chips from a bunker into a basket .7
5.5.4 Cordoning-off an area .8
5.5.5 Crawl .8
5.5.6 Hearing and speech.8
5.6 “Low temperature activity” practical performance test (optional) .8
5.7 “Globe valve” glove dexterity practical performance test .9
5.8 “Visual acuity and field of vision” practical performance test .9
5.8.1 General .9
5.8.2 Field of vision test .10
5.8.3 Distortion of vision test.10
5.9 “Escape device” practical performance test .10
5.10 “Glove retraction” practical performance test .10
6 Garment resistance test to chemical ingress . 10
6.1 General .10
6.2 Outward leakage of gases resistance test (internal pressure test) .11
6.3 Inward-leakage and particulates (chemical or radioactive) resistance test .11
6.4 Liquid resistance test . 12
6.4.1 General . 12
6.4.2 Liquid jet resistance test . 12
6.4.3 Liquid spray (high level spray) resistance test . 13
6.4.4 Liquid mist (low level spray) resistance test . 13
6.4.5 Manikin liquid spray resistance test . 13
7 Optional whole garment flame engulfment test (ISO 13506-1) . 14
7.1 Samples .14
7.2 Procedure .14
7.2.1 Testing procedure .14
7.2.2 Measurement criteria .14
8 Test report .15
Annex A (normative) Practical performance test: “Seven movements” test .16
Annex B (normative) Field of vision & Visual Acuity . 17
Annex C (normative) Total inward leakage test .18

iii
ISO/DIS 16602-5:2025(en)
Annex ZA (informative) Relationship between this European Standard and the essential
requirements of Regulation (EU) 2016/425 of the European Parliament and of the
Council of 9 March 2016 on personal protective equipment aimed to be covered .29
Bibliography .33

iv
ISO/DIS 16602-5:2025(en)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out through
ISO technical committees. Each member body interested in a subject for which a technical committee
has been established has the right to be represented on that committee. International organizations,
governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely
with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are described
in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the different types
of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the
ISO/IEC Directives, Part 2 (see www.iso.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent
rights identified during the development of the document will be in the Introduction and/or on the ISO list of
patent declarations received (see www.iso.org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and expressions
related to conformity assessment, as well as information about ISO's adherence to the World Trade
Organization (WTO) principles in the Technical Barriers to Trade (TBT), see www.iso.org/iso/foreword.html.
This document was prepared by Technical Committee ISO/TC 94, Personal safety — Personal protective
equipment, Subcommittee SC 13, Protective clothing.
This second edition cancels and replaces the first edition ISO 16602:2007. The standard has completely been
rewritten and split into parts, the most significant changes compared to the previous edition relating to: (1)
a new modular approach, (2) marking, (3) chemical protection.
A list of all parts in the ISO 16602 series can be found on the ISO website.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www.iso.org/members.html.

v
ISO/DIS 16602-5:2025(en)
Introduction
This document describes:
— A range of garment tests to be carried out on general, industrial or Emergency Team (ET) chemical
protective clothing
— Practical performance tests (mandatory and optional)
— Performance classifications or pass/fail criteria
— Where not described elsewhere, reporting requirements.
This document is part of a series of standards for test methods and requirements for both limited use
and reusable chemical protective clothing. ISO 16602 consists of the following parts, under the general
title "Protective clothing for protection against chemicals — Classification, labelling and performance
requirements":
— Part 1: General requirements;
— Part 2: Physical test methods, classification and requirements;
— Part 3: Chemical test methods, classification and requirements;
— Part 4: Test methods, classification and requirements for specific designs and ensemble components
including gloves, footwear, and respirators;
— Part 5: Garment test methods, classification and requirements;
— Part 6: Guidance on Selection, Use, Care and Maintenance.
This document, regarding the garment tests, is based on the existing test methods found in ISO 16602,
ISO 17723-1, ISO 17491 series, in EN 1073 series or practical performance tests in other product standards.
This series of documents is intended to provide a new modular approach design and specification for
chemical protective clothing accommodating the many types and levels of risk found, and activities carried
out, in the workplace. This document includes the requirements of ISO 8194 on Radiation protection so that
it can be withdrawn.
The selection of appropriate chemical protective clothing should be based on a risk assessment. In this
assessment the user organization identifies the hazards, and determines
— the potential for chemical contact with individual workers,
— the consequences of exposure, and
— the type of practices or controls needed to eliminate or minimize exposure.
When it is determined that chemical protective clothing is needed, the risk assessment should identify
the chemical protective clothing required in terms of its overall performance requirements from physical
characteristics, chemical protection and garment test perspective. ISO/DIS 16602-6 is intended to assist
user organizations with these determinations.

vi
DRAFT International Standard ISO/DIS 16602-5:2025(en)
Protective clothing for protection against chemicals —
Classification, labelling and performance requirements —
Part 5:
Garment test methods, classification and requirements
1 Scope
This document specifies minimum garment performance test methods and classification requirements for
protective clothing designed to provide chemical protection (including solids, airborne particles, aerosols,
liquids, and gases (including radioactive contamination)). This also includes a range of practical performance
tests. Protective clothing against chemicals including solids, airborne particles, aerosols, liquids, and gases
are addressed by this document.
Protective clothing items covered by this document include full body and partial body.
This document does not specifically address protection against biological, thermal (flame, heat or cold), and
ionizing radiation hazards as specific requirements are covered by other relevant standards.
To assist the users of products covered under this document, this document provides descriptions of
referenced test methods. It is not the intent of this document to address all possible situations.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content constitutes
requirements of this document. For dated references, only the edition cited applies. For undated references,
the latest edition of the referenced document (including any amendments) applies.
ISO 10582, Resilient floor coverings — Heterogeneous poly(vinyl chloride) floor covering — Specifications
ISO 10874:2009, Resilient, textile and laminate floor coverings — Classification
ISO 11610:2023, Protective clothing — Vocabulary
ISO 13506-1, Protective clothing against heat and flame — Part 1: Test method for complete garments —
Measurement of transferred energy using an instrumented manikin
1)
ISO/DIS 16602-1:— , Protective clothing for protection against chemicals — Classification, labelling and
performance requirements — Part 1: General requirements
2)
ISO/DIS 16602-4:— , Protective clothing for protection against chemicals — Classification, labelling and
performance requirements — Part 4: Test methods, classification and requirements for specific designs and
ensemble components including gloves, footwear, and respirators
ISO 16905, Resilient floor coverings — Specification for rubber floor covering — Tile/Plank
ISO 17491-1, Protective clothing — Test methods for clothing providing protection against chemicals — Part 1:
Determination of resistance to outward leakage of gases (internal pressure test)
1) Under preparation. Stage at the time of publication: ISO/DIS 16602-1:2025
2) Under preparation. Stage at the time of publication: ISO/DIS 16602-4:2025

ISO/DIS 16602-5:2025(en)
ISO 17491-3, Protective clothing — Test methods for clothing providing protection against chemicals — Part 3:
Determination of resistance to penetration by a jet of liquid (jet test)
ISO 17491-4:2024, Protective clothing — Test methods for clothing providing protection against chemicals —
Part 4: Determination of resistance to penetration by a spray of liquid (spray test)
ISO 17491-5, Protective clothing — Test methods for clothing providing protection against chemicals — Part 5:
Determination of resistance to penetration by a spray of liquid (manikin spray test)
ISO 26986, Resilient floor coverings — Expanded (cushioned) poly(vinyl chloride) floor covering — Specification
EN 651, Resilient floor coverings — Polyvinyl chloride floor coverings with foam layer — Specification
EN 1817, Resilient floor coverings — Specification for homogeneous and heterogeneous smooth rubber floor
coverings
3 Terms and definitions
For the purposes of this document, the terms and definitions in ISO 11610 and the following apply:
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— IEC Electropedia: available at https:// www .electropedia .org/
— ISO Online browsing platform: available at https:// www .iso .org/ obp
3.1
compressed air line ventilated protective garment
chemical protective garment which is continuously supplied from a source of compressed breathable air
ensuring internal ventilation and overpressure
3.2
escape device
emergency breathing facility
system, either integrally combined with the clothing, or intended for simultaneous use with the clothing,
providing the wearer with respiratory protection in the event of the failure of the primary air supply to the
suit, while (s)he makes his/her escape from the contaminated environment
3.3
garment test
test procedure with the test subject/manikin wearing the PPE garment moving under specified conditions
to evaluate the integrity of the garment to penetration of gases, liquids or particulates
3.4
inward leakage
L
i
ingress of test particles from the outside of the chemical protective garment to the inside
[SOURCE: ISO 11610:2023, 7.57]
3.5
total inward leakage
L
i,tot
ratio of the concentration of the test particles inside the suit to the challenge concentration of test particles
inside the test chamber
Note 1 to entry: The total inward leakage, Li,tot, is expressed as percentage.
Note 2 to entry: The challenge concentration corresponds to 100 %.
[SOURCE: ISO 11610:2023, 7.5.8]

ISO/DIS 16602-5:2025(en)
3.6
low temperature use
temperature of use where working temperatures reach below freezing temperature
3.7
maximum air flow rate
maximum air flow rate with the device operating at the manufacturer’s maximum pressure and any user’s
control valve set to the maximum
3.8
minimum air flow rate
minimum air flow rate with the device operating at the manufacturer’s minimum pressure and any user’s
control valve set to the minimum
3.9
nominal protection factor (100:Li)
ratio of the concentration of the contaminant in the ambient atmosphere to the concentration of contaminant
inside the suit
[SOURCE: ISO 11610:2023, 7.5.10]
3.10
particulate radioactive contamination
contamination by radioactive or radioactively contaminated solid particles
[SOURCE: ISO 11610:2023, 7.4.2]
3.11
protective garment against solid airborne particles including radioactive contamination
chemical protective garment intended to provide protection to the skin and if required to the respiratory
tract against radioactive contamination and solid airborne particles
4 Pre-treatment
4.1 Pre-treatment by cleaning and disinfection
Prior to testing, specimens shall undergo pre-treatment according to ISO/DIS 16602-1:— (4.3.1).
4.2 Testing temperature
Specimens shall be conditioned and tested according to the requirements defined in ISO/DIS 16602-1:—
(4.3.2 and 4.3.3).
4.3 Optional extreme storage conditions
If claimed in the manufacturer’s instructions (IFU) (ISO/DIS 16602-1:— (11.1b)), conditioning at extreme
storage conditions shall be applied according to ISO/DIS 16602-1:— (4.3.4).
5 Practical performance
5.1 General
Different practical performance tests are appropriate for different tasks and PPE.
Conditioning by wearing is required for all chemical protective clothing, including partial body, undergoing
any garment test in this document. The purpose of the practical performance test is to evaluate:
— Any inhibition of the wearer’s movement,

ISO/DIS 16602-5:2025(en)
— Wearer discomfort,
— The interferences between separate items comprising an ensemble,
— The potential for loss of integrity, and
— Manufacturers’ sizing charts.
prior to one of more of the garment tests described in this document.
Some of the practical performance tests are required for all garment tests, such as those described in 5.2 and
5.3. Others shall only be used when applicable, for example in the case of integral glove (5.7) or visors (5.8).
Some tests are optional such as in 5.4, 5.5, 5.7 or 5.9 depending on intended use. The number of samples and
number of different test subjects needed to carry out are specified in the garment test in clause 6 or specified
in the optional tests. The optional tests are not intended to be carried out prior to all garment tests.
The test subject shall be dressed according to both the garment test and following the directions in the
manufacturer's instructions. Subjects shall also don any other items of protection specified in the
manufacturer’s instructions. If the manufacturer's instructions do not require or indicate that any interfaces
between different components of an ensemble should be taped (such as at wrists and ankles) then tape shall
not be applied.
These tests shall be carried out also for partial body protection garments, taking into account the design and
area of intended protection. For example, the size of the partial body protection garment shall not create any
hindrance as used by the test subject. This shall be checked by visual inspection (e.g. an apron being so long
that it would create a tripping hazard).
All chemical protective clothing shall be conditioned as follows, unless indicated differently in this document:
— For single or limited use: take out of packaging and wrapping, and proceed with the test.
— For reusables: test according to the two following conditions:
— take out of packaging and wrapping and proceed with the test (no pre-conditioning if stored in
ambient temperatures), and
— pre-condition according to 4.1 and 4.2 based on the manufacturer’s instructions and then proceed
with testing.
NOTE These practical performance test can also be performed by users to assess the protective clothing and its
fitness for purpose.
5.2 “Fit” practical performance test
5.2.1 General
The purpose of this subjective test is to assess whether the sizing information for the garment matches an
informed wearer’s expectation.
The test shall be carried out by a number of test subjects and for the number of samples indicated in clause 6.
The test temperature and humidity shall be recorded. The test subjects shall be familiar with using such
or similar protective clothing. The persons will be drawn from those people certified as fit to do so by an
appropriate medical officer according to local regulations. The necessity of a medical examination before or
supervision during the tests shall be at the testing officer's discretion. Two suits shall be tested, each being
tested on a different test person. Carry out the movements, 3, 6 and 7 of Annex A.
Prior to the test, there shall be an examination that the suit is in working condition and that it can be used
without danger.
If more than one size of a given item of clothing is manufactured, the subjects are asked to select the
appropriate size, depending on what is worn underneath the test garment. A minimum of two sizes shall be
tested with two test subjects fitted for the different sizes.

ISO/DIS 16602-5:2025(en)
After donning the suit, each test subject is asked "Does the suit fit?" If the answer is "Yes" the subject shall
proceed with the test in 5.3.
If the answer is "No", report the fact and either replace the suit or the test subject. The test subject is
then asked again "Does the suit fit?" If the answer is “Yes”, the subject shall proceed with the remaining
movements in 5.3. If the answer is “No”, or if the suit does not fit any test subject within the given size range,
the sizing table shall be reported as incorrect and the suit test shall be reported as a failure. This shall also
mean that the garment fails the requirements of ISO/DIS 16602-1.
The following are examples of obvious reasons for concluding that a protective clothing product is
unacceptable and not fit for use:
1) The selected garment size based on the subject's size does not fit in a way to provide safe use due to
sizing or design;
2) It does not stay closed or it will not stay in place;
3) It compromises a vital function such as breathing;
4) Simple tasks to be performed wearing it are impossible. For example:
— Reading off a measuring device (e.g. an electronic device with a display);
— Securing and using fastenings and couplings;
— Accessing controls, warning devices and pressure gauge (if fitted);
5) The subject refuses to continue this assessment due to pain;
6) It prevents the wearing of other essential PPE.
The result shall be reported along with:
— the size dimensions of the test person including any undergarments worn underneath the test garment;
— any observations such as ease of donning and doffing the garment according to IFU.
5.2.2 Garment size determination
The test subject shall be dressed in the absorbent overall or other undergarment for the garment test (for
example for 6.4 Liquid performance tests), in accordance with the IFU (ISO/DIS 16602-1:—, 11.1b), as well as
any other items of protection.
NOTE 1 When using for example an absorbent overall, the sizing of this overall should not inhibit the practical
performance test.
The body dimensions of the test subject, in particular the chest measurements, shall be measured including
all garments underneath the test garment (e.g. underwear, undergarments, any garment worn to protect the
test subject, absorbent overall). The test garment size shall be based on the range indicated on the size label
of the suit to be tested using the above measurements.
NOTE 2 Garment fit: Although the test subjects should be selected as close as possible to the upper limit of the
size range, the garment should not be too tight before the practical performance test as this may stretch the seams.
If garments are too big, leakages may not be detected because there is no contact between the test garment and the
absorbent overall. Overall, a garment that is too tight is worse than one that is slightly too loose. Contact between the
absorbent overall and the inside of the garment are important for the garment test. Care should be taken to ensure
that garment size selection for both the absorbent overall and the test garment can achieve contact given the test
subject’s body dimensions.
ISO/DIS 16602-5:2025(en)
5.3 “Seven Movements” practical performance test
The purpose of this test is to show that the garment allows the wearer to perform a range of basic movements
without either inhibiting those movements or causing the suit to potentially fail to protect. The tests shall
be carried out by the number of test subjects and for the number of different samples indicated in clause 6.
The test shall be carried out according to Annex A.
The garment shall be deemed to have passed the “Seven Movements” test, unless either:
— any test subject is not able to perform one or several movements due to the hindrance of the suit, or
— the movements result in substantial damage to the suit, or
— any part of the body becomes uncovered in any of the 7 movements.
In any of these cases, the garment shall be disqualified from further testing.
Once a garment has passed this test, carry out other optional practical performance tests. Subsequently at
least one of the garment tests in clause 6 or subsequent clauses shall be carried out. Report the result and
any observations.
5.4 “Mobility” practical performance test
This test is mandatory for any garments for Emergency Teams (ET) in 6 (of any design) and mandatory for
any other kind of garments depending on intended uses.
The purpose of this test is to show that the garment allows the wearer to move around the workplace
without either inhibiting those movements or causing the suit to potentially fail to protect. The tests shall be
carried out on two samples by two test subjects (preferably two different ones).
During this test the following activities shall be carried out in simulation of the practical use of the suit.
a) Walking on the level with full headroom at a regular rate of (5 ± 0,5) km/h for 5 min;
b) Walking on the level with restricted headroom due to a ceiling height of (1,3 ± 0,2) m for a total distance
of 50 m;
c) Climbing up and down a ladder with an inclination of (85 ± 5)° from horizontal and a total vertical
distance of 6 m for 5 min (min. of 4 times up and down).
Report if the test was completed and at least any of the below observations:
— The following observations would be considered failures:
— One or more wearers could not complete all the tasks;
— The garment or other PPE created a hazard;
— One or more wearers experienced significant discomfort;
— Execution of one or more of the exercises resulted in damage to one or more of the garments;
— One or more garments failed to cover areas of the body intended to be protected (e.g. zip comes open);
— One or more garments temporarily failed to cover areas of the body intended to be protected (e.g.
forearm is exposed when the wearer stretches up, but covered again with arms by sides).
— Any other informative (non-normative) comments from the test subject.

ISO/DIS 16602-5:2025(en)
5.5 “Workplace Activity” practical performance test
5.5.1 General
This test is mandatory for any garments for Emergency Teams (ET) in 6 (of any design) and in sub-
clauses 5.5.2, 5.5.4 and 5.5.5 and mandatory for any other kind of garments depending on intended uses.
The purpose of these tests is to show that the garment allows the wearer to carry out a range of practical
tasks. The tests shall be carried out on two samples by two test subjects (preferably two different ones),
in addition to any other required PPE for the task (e.g. face mask, RPD). Any of the following tasks in sub-
clauses 5.5.2 to 5.5.7 can be carried out. The report shall indicate which parts were performed and at least
any of the following observations:
— The following observations would be considered failures:
— One or more wearers could not complete a task or report severe restrictions to movement;
— Damage to one or more garments;
— Failure of one or more garments to cover areas of the body intended to be protected (e.g. zip comes open);
— The flow rate and distribution of air into the garments caused distress to the wearer;
— Any other informative (non-normative) comments from the test subject.
5.5.2 Laying out a firehose
Laying out a flat fire hose 15 m (+5/-1 m) in length and recoiling the same. This is to be carried out once.
5.5.3 Shovelling polystyrene chips from a bunker into a basket
Filling a small basket (see Figure 1, approximate volume 8 L) with 12 mm chippings (e.g. limestone chippings)
or other suitable material from a hopper which stands 1,5 m high and has an opening at the bottom to allow
the contents to be shovelled out and a further opening at the top where the chippings may be returned. The
test subject stoops or kneels and fills the basket with chippings. They then lift the basket and empties the
contents back into the hopper. This shall be repeated 15 to 20 times in 10 min.
Figure 1 — Hopper and basket
ISO/DIS 16602-5:2025(en)
5.5.4 Cordoning-off an area
Simulate cordoning off an area of 10 m x 20 m with a single rope (nominal length of 65 m and a nominal
diameter of 1 cm), using 12 displaceable posts, one for every 5 m, clipping the single rope on each post.
NOTE This can be done either in a big room or outside. If the room is small, it can be done by several rounds
cordoning off a smaller area
5.5.5 Crawl
Crawling on a smooth surface on the level with a ceiling height of 0,70 (+0,05/-0) m for a total distance of
10 m. If a suit passes on a slightly lower ceiling, then it shall be deemed to have passed;
The surface shall be no smoother than a seamless Class 41 resilient floor covering according to
ISO 10874:2009 clause 3, and shall be assessed to one of the following:
1) ISO 16905 or EN 1817(for smooth homogeneous rubber), or
2) ISO 10582 or EN 651 (for PVC with a foam layer), or
3) ISO 26986 (for expanded PVC floor coverings) and be laid according to the flooring manufacturer’s
instructions.
If a suit passes on a rougher flooring surface, then it shall be deemed to have passed on a floor as specified
above. If a suit doesn't pass on a rougher surface then the test shall be repeated on a floor as specified above.
5.5.6 Hearing and speech
Protective clothing that are fully encapsulated, including potentially RPD, when tested, shall meet the
communication performance requirements.
Two test subjects shall wear the same PPE clothing, stand at a distance of (2 ± 0,5) m apart in an
environmental background level of 65 dBA to 70 dBA of pink noise. The test officer shall write down the
numbers “1” to “20” in random order and pass the list to the first test subject. The first test subject shall call
out the numbers in the given order. A second test subject shall be able to understand the numbers called out
by the first test subject and write them down.
At least 15 numbers out of 20 shall be written down correctly.
5.6 “Low temperature activity” practical performance test (optional)
The purpose of this test is to show that the garment allows the wearer to carry out a range of exercises in a
low-temperature environment (see ISO/DIS 16602-1:—, 4.3.4).
The requirements of conditioning and minimum practical performance tests shall be carried out according
to clause 6 (including the number of samples and number of persons needed). The test shall be carried out
on two samples by two test subjects (preferably two different ones), in addition to any other required PPE
for the task (e.g. face mask, RPD).
All tests shall be carried out in a cold chamber at (-15 ± 3) °C. The test temperature shall be recorded. Work
simulation tests at low temperature shall be carried out within a period of between 15 min and 45 min. The
following activities shall be carried out:
a) Walking on the level at a regular rate of 5 km/h for 5 min;
b) Crawling on a surface on the level keeping all of the ensemble below a height of (0,70 + 0,05/-0) m for a
total distance of 10 m. The surface shall be as specified in 5.5.6.
This is only required when “Low temperature activity” is claimed in the IFU.

ISO/DIS 16602-5:2025(en)
5.7 “Globe valve” glove dexterity practical performance test
This test is mandatory for ET garments in 6.1 and mandatory for any other kind garments depending on
intended uses.
The objective of this exercise is to verify that the wearing of a chemical protective garment, including
gloves, does not impair the wearer’s ability to carry out a simple mechanical task to the extent that the task
becomes impossible. The requirements shall be carried out according to clause 6 (including the number of
samples and number of persons needed). The test shall be carried out on two samples by two test subjects
(preferably two different ones), in addition to any other required PPE for the task (e.g. face mask, RPD).
The test subject shall be familiar with the test apparatus and shall be capable of completing the exercise
easily when not wearing a chemical protective suit.
The apparatus shall consist of a short (approximately 1 m) length of nominal 2” (DN 50) internal diameter
steel pipe mounted horizontally above a bench in an orientation parallel to the front edge of the bench. The
bench surface shall be (1 ± 0,1) m above floor level. The pipe shall be fixed to the bench by means of fixing
brackets such that the centreline of the pipe is (0,10 ± 0,01) m above the bench and (0,25 ± 0,025) m behind
the vertical plane of the edge of the bench.
The pipe shall be terminated in a flange-fitting that can accommodate four M16 bolts. The holes in the flange
shall not be threaded. The orientation of the holes shall be such that a line between any two circumferentially
adjacent holes shall be either vertical or ho
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